MAINTENANCE INTERVALS/ PERIODIC MAINTENANCE AND LUBRICATION

EC300000

INSP

ADJ

REGULAR INSPECTION AND ADJUSTMENTS

MAINTENANCE INTERVALS

The following schedule is intended as a general guide to maintenance and lubrication. Bear in mind that such factors as weather, terrain, geographical location, and individual usage will alter the required maintenance and lubrication intervals. If you are a doubt as to what intervals to follow in maintaining and lubricating your machine, consult your Yamaha dealer.

PERIODIC MAINTENANCE AND LUBRICATION

Dealer

 

 

Initial

Every

Item

Checks and maintenance jobs

 

 

 

10 hours

60 hours

120 hours

Note

 

 

(1 month)

(6 months)

(12 months)

 

 

 

 

 

 

 

 

 

*

Fuel line

Check fuel hoses for cracks or damage.

 

 

 

Replace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spark plug

Check condition.

 

 

 

 

Clean, regap or replace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*

Valves

Check valve clearance.

 

 

 

Adjust if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air filter

Clean or replace if necessary.

 

 

 

 

 

 

 

 

 

*

Carburetor

Check engine idling speed and starter operation.

 

 

 

Adjust if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for leakage.

 

 

 

 

Exhaust systems

Retighten if necessary.

 

 

 

 

 

Replace gasket if necessary.

 

 

 

 

 

 

 

 

 

 

 

Check oil level and vehicle for oil leakage.

 

 

 

 

Engine oil

Correct if necessary.

 

 

 

 

 

Change. (Warm engine before draining.)

 

 

 

 

 

 

 

 

 

 

Clutch

Check operation.

 

 

 

 

Adjust or replace cable.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check operation.

 

 

 

*

Front brake

Adjust brake lever free play and replace brake

 

Every ride

 

 

 

shoes if necessary.

 

 

 

 

 

 

 

 

 

 

 

Check operation.

 

 

 

*

Rear brake

Adjust brake pedal free play and replace brake

 

Every ride

 

 

 

shoes if necessary.

 

 

 

 

 

 

 

 

 

 

 

Check balance, runout, spoke tightness and for

 

 

 

*

Wheels

damage.

 

 

 

Tighten spokes and rebalance, replace if

 

 

 

 

 

 

 

 

 

 

necessary.

 

 

 

 

 

 

 

 

 

 

 

Check tread depth and for damage.

 

 

 

*

Tires

Replace if necessary.

 

 

 

Check air pressure.

 

 

 

 

 

 

 

 

 

 

Correct if necessary.

 

 

 

 

 

 

 

 

 

*

Wheel bearings

Check bearing for looseness or damage.

 

 

 

Replace if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check swingarm pivoting point for play.

 

 

 

*

Swingarm

Correct if necessary.

 

 

 

 

 

Lubricate with lithium soap base grease.

 

 

 

 

 

 

 

 

 

 

 

Check chain slack.

 

 

 

 

Drive chain

Adjust if necessary. Make sure that the rear wheel

 

Every ride

 

 

is properly aligned.

 

 

 

 

 

 

 

 

 

Clean and lubricate.

 

 

 

 

 

 

 

 

 

 

 

Check bearing play and steering for roughness.

 

 

 

*

Steering bearings

Correct accordingly.

 

 

 

Lubricate with lithium soap base grease every 120

 

 

 

 

 

 

 

 

 

 

hours.

 

 

 

 

 

 

 

 

 

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