CLUTCH ENG

EC484600

Clutch plate

1.Measure:

●Clutch plate warpage

Out of specification → Replace clutch plate as a set.

Use a surface plate 1 and thickness gauge 2.

Warp limit:

0.2 mm (0.008 in)

EC484400

Clutch spring

1.Measure:

●Clutch spring free length a

Out of specification → Replace springs as a set.

Clutch spring free length

 

 

 

Standard

Limit

 

 

 

 

26.2 mm

24.2 mm

 

(1.03 in)

(0.95 in)

 

 

 

Push rod

1.Measure:

●Push rod #2 bend

Out of specification → Replace.

Bending limit: 0.5 mm (0.02 in)

Primary clutch

1.Measure:

●Primary clutch housing inside diameter Out of specification → Replace.

Primary clutch housing inside diameter:

105 mm (4.13 in) <Limit>: 106 mm (4.17 in)

2.Measure:

●Clutch shoe groove depth a Out of specification → Replace.

Clutch shoe groove depth:

1.0~ 1.3 mm (0.039 ~ 0.051 in) <Limit>: 0.1 mm (0.004 in)

4 - 31