PRE-OPERATION INSPECTION AND MAINTENANCE

 

INSP

 

 

 

 

 

 

ADJ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dealer

 

 

 

Initial

 

Every

 

 

 

Item

Checks and maintenance jobs

 

 

 

 

 

 

 

 

10 hours

 

60 hours

 

120 hours

 

 

 

Note

 

 

 

 

 

 

 

 

(1 month)

 

(6 months)

(12 months)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make sure that all nuts, bolts and screws are

 

 

 

 

 

 

 

 

*

Chassis fasteners

properly tightened.

 

 

 

 

 

 

 

 

 

 

 

Tighten if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sidestand

Check operation.

 

 

 

 

 

 

 

 

 

Lubricate and repair if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*

Spark arrester*1

Clean.

 

 

 

 

 

 

 

 

*

Front fork

Check operation and for oil leakage.

 

 

 

 

 

 

 

 

Correct accordingly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rear shock

Check operation and shock absorber for oil

 

 

 

 

 

 

 

 

*

leakage.

 

 

 

 

 

 

 

 

absorber assembly

 

 

 

 

 

 

 

 

 

Replace shock absorber assembly if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*: Since these items requires special tools data and technical skills, they should be serviced.

 

 

 

 

 

*1: For USA

 

 

 

 

 

 

 

 

 

SERVICE NOTES:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

No. 1.

DRIVE CHAIN: In addition to tension and alignment, chain must

be lubricated every

 

 

0.5 ~ 1.0 hour. If unit is subjected to extremely hard usage and wet weather riding, chain

 

must be checked constantly. See “Lubrication Intervals” for additional details. No. 2. AIR FILTER: Remove and clean filter every 20 ~ 40 hours.

PRE-OPERATION INSPECTION AND MAINTENANCE

Before riding for break-in operation, practice or a race, make sure the machine is in good operating condition.

Before using this machine, check the following points.

GENERAL INSPECTION AND MAINTENANCE

Item

Routine

Page

 

 

 

 

 

Brake

Check operation/adjustment.

P3-11

 

 

 

 

 

Engine oil

Change oil as required.

P3-5

~ 7

 

 

 

 

 

Drive chain

Check alignment/adjustment/lubrication.

P3-12

~

13

 

 

 

 

Spark plug

Check color/condition.

P3-19

 

 

 

 

 

Throttle

Check for proper throttle cable operation.

P3-3

 

 

 

 

 

 

Air filter

Foam type – must be clean and damp oil always

P3-3

~

4

 

 

 

 

Wheels and tires

Check pressure/runout/spoke tightness/bead stopper/axle nuts.

P3-14

~ 17

 

 

 

 

Fittings/fasteners

Check all – tighten as necessary.

P2-13

 

 

 

 

 

 

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