Five Star Sr200na, Sr200lp,, Sr333na, Sr333lp,, Sr400na, Sr400lp To Installer, To Consumer

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INSTALLATION, OPERATION AND SERVICE MANUAL

Model SR Pool and Spa

Heater Natural Gas/LP Gas

TO INSTALLER:

Affix these instructions adjacent to the heater.

TO CONSUMER:

Retain these instructions for future reference.

FOR YOUR SAFETY - This product must be installed and serviced by a professional service technician, qualified in pool heater installation. Improper installation and/or oper- ation could create carbon monoxide gas and flue gases which could cause serious injury or death. Improper installation and/or operation will void the warranty.

AUX 2

AUX 1

R

FILTE P

PUM

FIGURE 1

For instructions on checking the gas pressure through the Combination Gas Control Valve, See the sidebar on Page 19.

Table of Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

General Specifications, Requirements . . . . . . . . . . . . . . 3

Description of the Heater . . . . . . . . . . . . . . . . . . . . . . . 4 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . 4

Owner’s Operating Instructions . . . . . . . . . . . . . . . . . . 4

Before Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Spa Temperature Caution . . . . . . . . . . . . . . . . . . . 5

Operating Instructions. . . . . . . . . . . . . . . . . . . . . . 5

To Turn Off Gas To the Appliance . . . . . . . . . . . . . 6

Operating Control. . . . . . . . . . . . . . . . . . . . . . . . . 6

After Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Care/Maintenance/Winterizing . . . . . . . . . . . . . . . . . . . 8

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . 9

Outdoor Installation . . . . . . . . . . . . . . . . . . . . . . . 9

Indoor Installation . . . . . . . . . . . . . . . . . . . . . 10-15

Water Connections . . . . . . . . . . . . . . . . . . . . 15-18

Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . 18

Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . 19

Checking Combination Gas Control Valve . . . . . . 19

Pressure Testing . . . . . . . . . . . . . . . . . . . . . . . . . 20

Electrical Wiring/External Control Interface . . . 20-22

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . 23-30

Repair Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-35

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

SAFETY INSTRUCTIONS

FOR YOUR SAFETY - This product must be installed and serviced by a professional service technician, qualified in pool heater installation. Some jurisdictions require that installers be licensed. Check with your local building authority about contractor licensing requirements. Improper installation and/or operation could create carbon monoxide gas and flue gases which could cause serious injury or death. Improper installation and/or operation will void the warranty.

Installation must be in accordance with all local codes, or, in the absence of local codes, with the latest edition of the National Fuel Gas Code, ANSI Z223.1 and the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, as applicable. The heater, when installed, must be electrically grounded and bonded in accordance with local codes, or, in absence of local codes, with the National Electrical Code, ANSI/NFPA 70.

This appliance is equipped with an uncon- ventional gas control valve that is factory set with a mani- fold pressure of -.2 inches wc. Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation or service must be performed by a qualified installer, service agency or the gas supplier. If this control is replaced, it must be replaced with an identical control.

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Contents Special Instructions to Owner Sta-Rite Pool/Spa GroupTo Installer To ConsumerSafety Instructions Sequence of Operation Description of the HeaterOWNER’S Operating Instructions START-UP and OperationOperating Instructions SPA Temperature CautionWhat to do if YOU Smell GAS To Turn OFF GAS to the Appliance Operating ControlAfter START-UP Care and Maintenance Maintenance InstructionsOutdoor Installation Instructions Installation InstructionsPutting the Heater Into Service Heater Clearances OutdoorControl Panel Indexing Indoor Installation InstructionsInstallation in a Garage Or Utility Room Heater Clearances IndoorOutside Vent Cover Removal Indoor Vent InstallationCombustion and Ventilation AIR Supply Min. Height Vertical Venting Negative PressureMetal Flue Collar Sta-Rite Part No Roof Pitch Above Roof Connecting Special GAS Vent to the HeaterMinimum Height Min Brand Manufacturer Material Type SealantWater Connections Special Gas Vent Vertical or Horizontal No. of 90 ElbowsWater Piping Cool WaterModel Minimum Flow Maximum Flow 200 120 333 400 Water Flow RateWater Chemistry Chemical ValuesWater Pressure Switch Pressure Relief ValveConnect Gas Valve to End Cap Air Orifice Electrical Wiring Pressure TestingSupplying Power to the Heater GAS ConnectionsFIREMAN’S Switch Connection FuseMaximum Temperature SET Point Max Temperature Set Point ControlsHeater LED come Initial TroubleshootingDoes red Service Heater Will Not Fire a StartHeater Will Not Fire B ContinueHeater Will Not Fire C Heater Will Not Fire D Diagnostic LED’s AGS, AFS, HLS, PS, Thermistor Do not jumper a safety switch to remedy a failed switchDiagnostic LED’s SFS SFS onBurner Troubleshooting Heat Exchanger TroubleshootingRepair Parts are available from your Sta-Rite dealer 2692 Repair Parts Burner System Repair Parts Water System Repair Parts Electrical System Pool Heater Wiring Connection Diagram Pool Heater Electrical Schematic Ladder Diagram Page Page Warranty Registration Card