Five Star Sr200na, Sr200lp,, Sr333na, Sr333lp,, Sr400na, Sr400lp owner manual Care and Maintenance

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CARE AND MAINTENANCE

MAINTENANCE INSTRUCTIONS

Risk of fire or explosion from flammable vapors. Do not store gasoline, cleaning fluids, varnishes, paints, or other volatile flammable liquids near heater or in the same room with heater.

The following maintenance is recommended every six months and at the start of every swimming season:

1.Inspect the jacket and venting system to make sure that there are no obstructions to the flow of ventilating air or burner exhaust. On indoor heaters, check that room air intakes are open and clear of obstructions.

2.Keep the area in and around the heater clear and free from combustible materials, gasoline and other flam- mable vapors and corrosive liquids.

3.On heaters equipped with a pressure relief valve, test the operation of the valve by lifting the valve lever.

4.Test for proper operation of the pressure switch. (See “SWITCH SETTINGS” for testing instructions).

5.On indoor installations with high-temperature Special Gas Vent systems, repeat the Final Installation Check, Page 15. Check for evidence of joint leakage. Make sure that joints have not slipped partially or completely apart. Check pipe and fittings for cracks or breaks.

The combustion air blower is permanently lubricated, and does not require periodic lubrication. The burner does not require maintenance or adjustment by the user. Call a qualified service technician if you suspect that the burner may require maintenance.

WINTERIZING (See Figure 7)

For outdoor heaters in freezing climates, shut the heater down and drain it for winter as follows:

1.Turn off electrical supply to the heater and pump.

2.Close main gas control valve and manual gas valve (located outside the heater).

3.Open drain cock located on the bottom of the mani- fold adapter, and drain the heat exchanger and mani- fold adapter completely. If heater is below pool water level, be sure to close isolation valves to prevent drain- ing the pool (isolation valves are not required and should not be used on heaters installed above pool water level). Assist the draining by blowing out the heat exchanger through the pressure switch fitting with low pressure compressed air (less than 5 PSI or

35 kPa).

Explosion hazard. Purging the system with compressed air can cause components to explode, with risk of severe injury or death to anyone nearby. Use only a low pressure (below 5 PSI), high volume blower when air purging the heater, pump, filter, or piping.

4.Remove the Water Pressure Switch. Plug the port in the manifold to prevent bugs and dirt from getting into the manifold.

5.Drain the plastic inlet/outlet manifold through the out- let pipe. If the pipe does not drain naturally to the pool, install a drain cock in the outlet pipe to drain the manifold.

6.Cover air inlet grate with a plastic bag to prevent bugs, leaves, etc., from getting into the heater.

Combination Gas Control Valve OFF

 

Turn Clockwise

ON

 

and press down

OFF

 

 

 

to turn off gas.

 

 

Manual/Gas Valve OFF

VENT

 

 

 

 

PRESS

Power

 

TAB

 

PILOT

Remove Water Pressure

Switch to help Manifold

Drain

Drain Inlet/Outlet

Manifold

Inlet

2704 1196

Outlet

Open

Drain Cock(s) and Plugs

OPEN

Close Isolation Valves

FIGURE 7: Winterizing

NOTICE: Water trapped in the heater can cause freeze damage. Allowing the heater to freeze voids the warranty. To return the heater to service after winterizing:

1.Close drain cock and fittings.

2.Before starting the heater, circulate water through the heater for several minutes until all air noises stop. See also “BEFORE STARTUP” (Page 4) and

“CARE AND MAINTENANCE” (above).

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Contents Special Instructions to Owner Sta-Rite Pool/Spa GroupTo Installer To ConsumerSafety Instructions Description of the Heater OWNER’S Operating InstructionsSequence of Operation START-UP and Operation Operating Instructions SPA Temperature Caution What to do if YOU Smell GAS To Turn OFF GAS to the Appliance Operating ControlAfter START-UP Care and Maintenance Maintenance InstructionsInstallation Instructions Putting the Heater Into ServiceOutdoor Installation Instructions Heater Clearances OutdoorIndoor Installation Instructions Installation in a Garage Or Utility RoomControl Panel Indexing Heater Clearances IndoorOutside Vent Cover Removal Indoor Vent InstallationCombustion and Ventilation AIR Supply Min. Height Vertical Venting Negative PressureMetal Flue Collar Sta-Rite Part No Roof Pitch Above Roof Connecting Special GAS Vent to the HeaterMinimum Height Min Brand Manufacturer Material Type SealantWater Connections Special Gas Vent Vertical or Horizontal No. of 90 ElbowsWater Piping Cool WaterWater Flow Rate Water ChemistryModel Minimum Flow Maximum Flow 200 120 333 400 Chemical ValuesWater Pressure Switch Pressure Relief ValveConnect Gas Valve to End Cap Air Orifice Pressure Testing Supplying Power to the HeaterElectrical Wiring GAS ConnectionsFIREMAN’S Switch Connection FuseMaximum Temperature SET Point Max Temperature Set Point ControlsHeater LED come Initial TroubleshootingDoes red Service Heater Will Not Fire a StartHeater Will Not Fire B ContinueHeater Will Not Fire C Heater Will Not Fire D Diagnostic LED’s AGS, AFS, HLS, PS, Thermistor Do not jumper a safety switch to remedy a failed switchDiagnostic LED’s SFS SFS onBurner Troubleshooting Heat Exchanger TroubleshootingRepair Parts are available from your Sta-Rite dealer 2692 Repair Parts Burner System Repair Parts Water System Repair Parts Electrical System Pool Heater Wiring Connection Diagram Pool Heater Electrical Schematic Ladder Diagram Page Page Warranty Registration Card