Five Star Wiring Connection Information for Swimming Pool Heaters

Page 36

Pool Heater Wiring Connection Diagram

CONNECTION DIAGRAM

AGS Switch

Stack Flue Sensor

Gas Valve

O

BL O

WBL

W

Y/W

R

YR

External Control Interface Circuit

Disabled, Heater Membrane Pad

Enabled

JMP3

1

JMP3

1

External Control Interface Circuit Enabled, "Pool On" and "Spa On" Keys Disabled. "OFF" Key on Membrane Pad Remains Functional.

Air Flow Switch

 

 

Y/R

 

 

 

 

 

 

Y/BL

 

 

 

 

 

 

Extra Switch 1

 

 

 

 

 

 

 

 

 

Y/O

 

Hi-Limit Switch

 

 

 

 

 

 

 

Y/W

Pressure Switch

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

Y

 

O

 

 

 

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

 

 

 

PR

 

 

 

 

 

 

 

BR

 

 

PR

 

 

 

 

 

 

 

BR

 

 

 

 

 

 

 

 

 

 

 

 

PS

VAL TH IND

GND

24VAC

24VAC

FS

 

THERMISTOR

 

 

HLS

 

J6

ES1

 

 

1

AFS

 

 

OPERATING CONTROL

 

 

 

AGS

 

 

 

 

 

 

 

MEMBRANE PAD

 

 

 

 

 

 

 

 

CONNECTION

 

SFS

JMP3

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

VERSION 1 PAD

 

GAS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

CONTROL CENTER

SPA CONTROL

 

 

 

 

 

 

 

 

Spa Line

Common Line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pool Line

 

 

External Control Interface

 

 

 

 

 

 

 

 

BK

 

 

 

 

 

 

Y

 

 

 

BK

 

 

 

 

 

 

 

 

 

 

F1

F2

24

 

 

 

 

 

 

 

VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIAGNOSTIC INDICATOR

 

IGNITION CONTROL

 

 

 

 

 

 

 

 

MODULE

 

 

 

FC1

S1/

L1

L2

S2

TH IND VAL GND

 

 

FC2

120

 

 

 

 

 

 

 

 

 

 

 

 

GY

 

 

GY

 

 

Y/W

 

 

 

 

 

 

 

 

Y/O

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y/BL

 

 

 

 

 

 

 

 

 

 

Y/R

 

120VAC

 

 

 

 

 

 

 

 

 

 

IGNITER

 

 

 

 

 

 

 

 

 

Y YYY

YY

24VAC

SEC

PRIM 120VAC

BK W

BLOWER

Y/W

120VAC

 

 

GND

TRANS

 

 

 

 

F

 

MOT

 

 

I

 

 

BK

 

R

 

 

L1

ME FL

 

 

 

 

 

 

 

A

 

 

BK

F1

N

J6

G

S

 

 

 

1

 

 

 

 

GND

 

 

Y

 

W

GND

W

JUNCTION BOX

 

9

GROUND (GND)

G

120VAC (HOT)

BK

S

W

I

T

C H

TRANS

L2

BM

W W

If cable from Membrane Pad

is a 6-Conductor Cable, connect it to pins 4 - 9 on Operating Control Board as shown.

NEUTRAL (NEU)

W

NOTICE: If, while there is 120VAC connected to the heater, you touch either 120VAC terminal with any 24VAC wire that is connected to the control board (including the Fireman's Switch jumper), you will immediately destroy the control board and void the warranty.

Replace jumper with leads to Fireman's Switch (field installed)

3661 0200

36

Image 36
Contents Special Instructions to Owner Sta-Rite Pool/Spa GroupTo Installer To ConsumerSafety Instructions Description of the Heater OWNER’S Operating InstructionsSequence of Operation START-UP and OperationSPA Temperature Caution What to do if YOU Smell GASOperating Instructions To Turn OFF GAS to the Appliance Operating ControlAfter START-UP Care and Maintenance Maintenance InstructionsInstallation Instructions Putting the Heater Into ServiceOutdoor Installation Instructions Heater Clearances OutdoorIndoor Installation Instructions Installation in a Garage Or Utility RoomControl Panel Indexing Heater Clearances IndoorIndoor Vent Installation Combustion and Ventilation AIR SupplyOutside Vent Cover Removal Vertical Venting Negative Pressure Metal Flue Collar Sta-Rite Part NoMin. Height Connecting Special GAS Vent to the Heater Minimum HeightRoof Pitch Above Roof Min Brand Manufacturer Material Type SealantWater Connections Special Gas Vent Vertical or Horizontal No. of 90 ElbowsWater Piping Cool WaterWater Flow Rate Water ChemistryModel Minimum Flow Maximum Flow 200 120 333 400 Chemical ValuesWater Pressure Switch Pressure Relief ValveConnect Gas Valve to End Cap Air Orifice Pressure Testing Supplying Power to the HeaterElectrical Wiring GAS ConnectionsFIREMAN’S Switch Connection FuseMaximum Temperature SET Point Max Temperature Set Point ControlsInitial Troubleshooting Does red ServiceHeater LED come Heater Will Not Fire a StartHeater Will Not Fire B ContinueHeater Will Not Fire C Heater Will Not Fire D Diagnostic LED’s AGS, AFS, HLS, PS, Thermistor Do not jumper a safety switch to remedy a failed switchDiagnostic LED’s SFS SFS onBurner Troubleshooting Heat Exchanger TroubleshootingRepair Parts are available from your Sta-Rite dealer 2692 Repair Parts Burner System Repair Parts Water System Repair Parts Electrical System Pool Heater Wiring Connection Diagram Pool Heater Electrical Schematic Ladder Diagram Page Page Warranty Registration Card