Troy-Bilt 68J-Horse, E686N-Horse manual Setting Up Non-Powered Attach- ments, Starting The Engine

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Section 4: Operation

B

A

C

Figure 4-28: Forward Interlock Wiring

A - PTO Power Unit Interlock Harness

B - Forward Interlock Receptacle

C - Attachment Interlock Wire

3.On the PTO Power Unit, unplug the Forward Interlock Wire Harness that leads from the base of the handlebars (A, Figure 4-28) to the receptacle (B) located on the top, right side of the transmission cover.

4.On the Stationary Attachment, locate the interlock wire (C, Figure 4-28) and clean contacts on plug and receptacle (B). This connection enables you to operate the Wheels/Tines/PTO Drive Lever in FORWARD without having to squeeze a Forward Interlock Lever.

5.Connect the plug from the Stationary Attachment (C, Figure 4-28) to the recep- tacle on the PTO Power Unit (B). The connection must be tight.

Setting Up Non-Powered Attach- ments

1.Move the Tines/PTO Clutch Lever (Figure 4-22) to DISENGAGE.

2.Move the Wheel Speed Lever (Figure 4-22) to either SLOW or FAST position To do this, roll the PTO Power Unit while shifting lever until wheels engage.

3.Verify that the Forward Interlock Wire Harness plug at the base of the handle- bars (A, Figure 4-28) is connected to the Forward Interlock Wire Harness recepta- cle (B) on the top right side of the transmission.

Starting The Engine

IMPORTANT: Refer to Cold Weather Operation instructions, in this section, before operating in temperatures below 40oF.

1.Move the Wheels/Tines/PTO Drive Lever into NEUTRAL. To find NEUTRAL (be sure engine is off), push lever down and engage it in FORWARD then tap the lever upward to automatically move into

NEUTRAL .

2.Move the Tines/PTO Clutch Lever into DISENGAGE position.

WARNING

To avoid injury,do not run the engine in an enclosed or poorly vented area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

3.Start Engine. See Starting and Stopping the Engine, in the beginning of this section, for detailed starting informa- tion. Also see the Engine Owner's Manual.

4.For non-powered attachments only test the Forward Interlock Safety System. See Testing the Forward Interlock Safety System, in this section, for a procedure.

Operating Stationary Attachments

1.Move Tines/PTO Clutch Lever (Figure 4-22) into ENGAGE.

2.To apply power to PTO-driven attach- ments, move Wheels/Tines/PTO Lever (Figure 4-22) down to FORWARD position (do not use REVERSE with stationary attachments).

3.To stop the PTO Power Unit, tap the Wheels/Tines/PTO Drive Lever upward into NEUTRAL position.

Operating Non-Powered Attachments (or to Tow Stationary Attachments)

1.To move forward, squeeze and hold one Forward Interlock Lever (Figure 4-30) up against the handlebars, and move the Wheels/Tines/PTO Drive Lever down to

FORWARD.

Figure 4-30: Moving tiller forward: squeeze one Forward Interlock Lever and then move Wheels/Tines/PTO Drive Lever down to FORWARD.

2.To stop forward motion, tap Wheels/Tines/PTO Drive Lever upward into NEUTRAL, then release the Forward Interlock Levers.

3.To stop forward motion in an emergency, release all PTO Power Unit controls (stops engine).

4.To move in reverse, reduce the engine speed then shift the Wheel Speed Lever into SLOW. Move and hold the Wheels/Tines/PTO Drive Lever all the way up. Ensure that the area behind you is clear of all obstacles, before moving the lever into REVERSE.

5.To stop moving in REVERSE, release the Wheels/Tines/PTO Drive Lever.

Stopping the Engine

Move the Engine Throttle Lever to STOP. Turn keyswitch to OFF on electric start models.

Figure 4-29: Block wheels on PTO Power Unit and stationary

 

attachment.

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Contents Operator’s Manual Table of Contents Safety Alert Symbol SafetyUse slower wheel, tine and engine speeds Keep children and pets awayTo Avoid Serious Injury Operating SymbolsAttach Handlebar Tools/Materials Needed for AssemblyIntroduction Inspect UnitFront Tiller Move Tiller Off Shipping PlatformRemove the temporary screw J, Figure Check Gear Oil LevelsOil Level Hole Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Add Motor Oil to EngineNever bring a gas can near the positive Install Battery CablesConnect the Wire Harness Receptacle To Avoid Personal Injury or Property DamageEngine PTO Attachments FeatureWheels/Tines/PTO Drive Lever Forward Interlock LeversDepth Regulator Lever Handlebar Height Adjustment LeverWheel Speed Lever Tines/PTO Clutch LeverKeyswitch Starter Engine Controls Engine Throttle LeverMove the engine Throttle lever to Stop position Starting and Stopping the Engine Following steps describe how to start and stop the enginePre-Start Checklist Break-In OperationMove engine throttle lever -2 away from Stop Move the throttle speed control to Fast setting when tillingMoving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to High Range Changing Speed BeltsLoading the Tiller Unloading the TillerGo to right side of tiller and finish seating the belt Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Move the Wheels/Tines/PTO Drive Lever into NeutralTo help avoid personal injury, be aware Let the tiller do the workTilling depths Avoid tilling wet, soggy soilTilling up and down slopes Avoid making footprintsSuggested tilling patterns Tilling on slopesTerrace Gardening Clearing the tinesSoil Enrichment Idea Power CompostingWide-Row Planting Tilling Under CornTo Avoid Personal Injury or Damage to Equipment Removing And Replacing The Tine AttachmentRemoving Tine Attachment Move the tiller to level groundMove the two swing-bolts into Installing the Tine AttachmentSetting Up Stationary Attachments Guide Pin Mounting HoleStopping the Engine Setting Up Non-Powered Attach- mentsStarting The Engine Operating Stationary AttachmentsProcedure EveryHours Tiller Lubrication Tighten Bolts and NutsChecking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksIf the level is incorrect, see Adding or Changing Gear Oil Adding or Changing Gear OilChecking the Tine Attachment Oil Level For Dipsticks With Hot/Cold MarkingsDraining and Filling the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionBelt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionReplacing the Drive Belt Removing the BeltReplacing the Drive Belt Reverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Replacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Removing Tine Holder AssemblySpark Plug Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Troubleshooting Procedures LinkageEccentric Tiller Pulls To One Side Hiller/Furrower Attachment Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Wrap-Around Bumper GuardPart Description Description725-0157 Models 682J. E686N & E682LDescription QTY 1186246GW-9119 GW-2551 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9548GW-20795 710-3005GW-1113-1 712-3017Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel & Tire Assemblies Wheel Speed LeverBelt Drive System Engines and Engine MountPower Unit Transmission Assemblies Drive Shaft Assembly Pinion Shaft AssemblyBracket Assemblies Models 682J & E682L FromMiscellaneous Parts Transmission HousingTransmission Assembly Part Description QTYParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Standard Tilling TinesModels E686N & E682L GW-97020 GW-96515 Cable-battery, positive and negativeGW-2614 Battery Hold-down Clamp-with 1908118 Wire Harness & Connecting1909748 Bumper Attachment. Includes Ref. Nos through 1910730710-3181 736-0921Page Page Page TROY-BILT Tiller Lifetime Limited Warranty