Troy-Bilt E686N-Horse, 68J-Horse, E682L-Horse manual Every, Procedure, Hours

Page 28

Section

5Maintenance

WARNING

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on electric start models.

Failure to follow these instructions can result in serious personal injury or property damage.

NOTE: All references to left, right, front and rear of the machine are determined by standing behind the handlebars and facing the direction of forward travel.

REQUIRED MAINTENANCE SCHEDULE

 

Before

Every

Every

Every

As

PROCEDURE

Each

10

25

30

Noted

 

Use

Hours

Hours

Hours

 

 

 

 

 

 

 

 

 

Check engine oil level

 

 

 

Every 5

 

 

 

 

 

operating hrs.

Clean engine cooling system

 

 

 

 

 

Test operation of Forward Interlock

 

 

 

Section 4

Safety System

 

 

 

 

 

 

Forward Interlock Safety System –

 

 

 

 

 

check wire condition,connections

 

 

 

 

 

 

Check electrical connections

 

 

 

 

 

 

 

 

 

 

 

 

Recharge battery

 

 

 

 

Before/after

 

 

 

 

 

long storage

Check drive belt tension

 

 

 

After initial

 

 

 

 

 

2 hours

Check nuts and bolts

 

 

 

After initial

 

 

 

 

 

2 hours

Clean tiller tine shaft

 

 

 

 

 

Lubricate tiller

 

 

 

 

 

Change engine oil*

 

 

 

More often

 

 

 

 

 

in dusty or

 

 

 

 

 

dirty areas

Clean foam element air filter

 

 

 

More often

Check paper element air filter

 

 

 

in dusty or

 

 

 

 

 

dirty areas

Check for oil leaks

 

 

 

After initial

 

 

 

 

 

2 hours

Check gear oil level in

 

 

 

After initial

both transmissions

 

 

 

 

2 hours

Check bolo tines for wear

 

 

 

 

 

Check reverse disc for wear

 

 

 

 

 

Check air pressure in tires

 

 

 

 

 

* During engine break-in period, change engine oil after first 2 hours of operation.

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Contents Operator’s Manual Table of Contents Safety Safety Alert SymbolKeep children and pets away Use slower wheel, tine and engine speedsOperating Symbols To Avoid Serious InjuryTools/Materials Needed for Assembly IntroductionInspect Unit Attach HandlebarMove Tiller Off Shipping Platform Front TillerCheck Gear Oil Levels Remove the temporary screw J, FigureAdjust Air Pressure in Tires Attach Engine Throttle Lever and CableAdd Motor Oil to Engine Oil Level HoleInstall Battery Cables Connect the Wire Harness ReceptacleTo Avoid Personal Injury or Property Damage Never bring a gas can near the positivePTO Attachments Feature Wheels/Tines/PTO Drive LeverForward Interlock Levers EngineHandlebar Height Adjustment Lever Wheel Speed LeverTines/PTO Clutch Lever Depth Regulator LeverEngine Controls Engine Throttle Lever Keyswitch StarterMove the engine Throttle lever to Stop position Following steps describe how to start and stop the engine Pre-Start ChecklistBreak-In Operation Starting and Stopping the EngineMove the throttle speed control to Fast setting when tilling Move engine throttle lever -2 away from StopCold Weather Operation Operating the TillerStopping the Engine and Tiller Moving the Tiller Forward and TillingMoving the Tiller in Reverse Stopping Reverse MotionTo Stop the Engine Making TurnsTesting the Forward Interlock Safety System How to Check the Interlock SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyChanging Speed Belts Loading the TillerUnloading the Tiller Changing Belt From LOW Range to High RangeChoosing Wheel Tine Speeds Changing Belt From High Range to LOW RangeMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the beltLet the tiller do the work Tilling depthsAvoid tilling wet, soggy soil To help avoid personal injury, be awareAvoid making footprints Suggested tilling patternsTilling on slopes Tilling up and down slopesClearing the tines Terrace GardeningPower Composting Wide-Row PlantingTilling Under Corn Soil Enrichment IdeaRemoving And Replacing The Tine Attachment Removing Tine AttachmentMove the tiller to level ground To Avoid Personal Injury or Damage to EquipmentInstalling the Tine Attachment Setting Up Stationary AttachmentsGuide Pin Mounting Hole Move the two swing-bolts intoSetting Up Non-Powered Attach- ments Starting The EngineOperating Stationary Attachments Stopping the EngineEvery ProcedureHours Tighten Bolts and Nuts Tiller LubricationTransmission Gear Oil Maintenance Checking the Power Unit Oil LevelChecking for Oil Leaks Checking Gear Oil LevelsAdding or Changing Gear Oil Checking the Tine Attachment Oil LevelFor Dipsticks With Hot/Cold Markings If the level is incorrect, see Adding or Changing Gear OilAdding Gear Oil to PTO Power Unit Transmission Draining and Filling PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionDrive Belt Maintenance Measuring and Adjusting Drive Belt TensionHow to Measure Belt Tension Belt Adjustment ToolRemoving the Belt Replacing the Drive BeltReplacing the Drive Belt Reverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse the Drive System Installing a New Reverse DiscChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceChecking Tines for Wear Single Tine Replacement Removing and Replacing a Tine Holder AssemblyRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTine Shaft Maintenance Tire and Wheel MaintenanceAir Cleaner Maintenance Spark Plug MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Linkage Troubleshooting ProceduresEccentric Tiller Pulls To One Side Troy-BiltPTO Log Splitter Dozer/Snow Blade AttachmentWrap-Around Bumper Guard Hiller/Furrower AttachmentDescription Part DescriptionModels 682J. E686N & E682L Description QTY1186246 725-0157GW-2551 Handlebar Wire Harness Assy GW-9250 Handlebar Switch-forwardGW-9548 GW-9119710-3005 GW-1113-1712-3017 GW-20795Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel Speed Lever Belt Drive SystemEngines and Engine Mount Wheel & Tire AssembliesPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyBracket Assemblies From Models 682J & E682LTransmission Housing Transmission AssemblyPart Description QTY Miscellaneous PartsParts List Tiller Drive Shaft Assembly Transmission Housing and DipstickBolo Tine Assemblies Standard Tilling Tines Description QTY Custom Tilling TinesModels E686N & E682L GW-96515 Cable-battery, positive and negative GW-2614 Battery Hold-down Clamp-with1908118 Wire Harness & Connecting GW-97020Bumper Attachment. Includes Ref. Nos through 1910730 710-3181736-0921 1909748Page Page Page TROY-BILT Tiller Lifetime Limited Warranty