Troy-Bilt E682L-Horse Break-In Operation, Starting and Stopping the Engine, Pre-Start Checklist

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Section

4Operation

WARNING

Before operating your machine, carefully read and understand all safety (Section 1), controls (Section 3) and operating instructions (Section 4) in this Manual, in the separate Engine Owner’s Manual, and on the decals on the machine.

Failure to follow these instructions can result in serious personal injury.

INTRODUCTION

Read this Section of the manual thoroughly before you start the engine. Then, take the time to familiarize yourself with the basic operation of the tiller before using it in your garden. Find an open, level area and practice using the tiller controls without the tines engaging the soil (put tines in Travel setting— Section 3, Depth Regulator Lever). Only after you’ve become completely familiar with the tiller should you begin using it in the garden.

WARNING

Your tiller and its optional PTO Power Unit attachments are capable of causing serious injury to untrained or careless operators.

To avoid serious personal injury or property damage, read the Owner’s Manual that is provided with any optional accessories or attachments before using the tiller or PTO Power Unit.

Break-In Operation

Perform the following maintenance during the first hours of new operation (see Maintenance Section in this Manual and maintenance information in the Engine Owner’s Manual).

1.Change engine oil after first 2 hours of new engine operation.

Figure: 4-1

2.After the first 2 hours of new operation, check the gear oil levels in the PTO Power Unit and the tine attachment transmissions.

3.Check for loose or missing hardware on unit. Tighten or replace as needed.

4.Check tension on forward drive belt after first 2 hours of operation.

Starting and Stopping the Engine

The following steps describe how to start and stop the engine.

IMPORTANT: Do not attempt to engage the tines, wheels, or any PTO attachment until you have read all of the operating instructions in this Section. Also review the safety rules in Section 1, Safety and the tiller and engine controls information in Section 3, Features and Controls.

Pre-Start Checklist

Make the following checks and perform the following services before starting the engine.

1.Read the Safety and Controls Sections in this Manual. Read the separate Engine Owner’s Manual provided by the engine manufacturer.

2.Check unit for loose or missing hardware. Service as required.

3.Check engine oil level. See Engine Owner’s Manual.

4.Shift the Wheels/Tines/PTO Drive lever (Figure 4-2) into NEUTRAL position. See Section 3, Controls for more information on this lever.

5.Check Safety Guards. All guards and covers must be securely in place.

6.Check air cleaner. See Engine Owner’s Manual.

7.Attach spark plug wire to spark plug.

8.Check Engine Cooling System. Clear cooling fins and air intake screen of debris.

9.Select High/Low Belt Speed range.

10.Adjust Handlebar Height.

11.Fill the fuel tank with gasoline in accordance with the directions in the separate Engine Owner’s Manual. Follow all instructions and safety rules carefully.

DANGER

GASOLINE IS HIGHLY FLAMMABLE AND ITS VAPORS ARE EXPLOSIVE.

Follow gasoline safety rules in this Manual (Section 1) and in the separate Engine Owner’s Manual.

Failure to follow gasoline safety instruc- tions can result in serious personal injury and property damage.

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Contents Operator’s Manual Table of Contents Safety Safety Alert SymbolKeep children and pets away Use slower wheel, tine and engine speedsOperating Symbols To Avoid Serious InjuryInspect Unit Tools/Materials Needed for AssemblyIntroduction Attach HandlebarMove Tiller Off Shipping Platform Front TillerCheck Gear Oil Levels Remove the temporary screw J, FigureAdd Motor Oil to Engine Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Oil Level HoleTo Avoid Personal Injury or Property Damage Install Battery CablesConnect the Wire Harness Receptacle Never bring a gas can near the positiveForward Interlock Levers PTO Attachments FeatureWheels/Tines/PTO Drive Lever EngineTines/PTO Clutch Lever Handlebar Height Adjustment LeverWheel Speed Lever Depth Regulator LeverMove the engine Throttle lever to Stop position Keyswitch StarterEngine Controls Engine Throttle Lever Break-In Operation Following steps describe how to start and stop the enginePre-Start Checklist Starting and Stopping the EngineMove the throttle speed control to Fast setting when tilling Move engine throttle lever -2 away from StopStopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and TillingTo Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making TurnsLoading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your PropertyUnloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to High RangeMove the Wheels/Tines/PTO Drive Lever into Neutral Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Go to right side of tiller and finish seating the beltAvoid tilling wet, soggy soil Let the tiller do the workTilling depths To help avoid personal injury, be awareTilling on slopes Avoid making footprintsSuggested tilling patterns Tilling up and down slopesClearing the tines Terrace GardeningTilling Under Corn Power CompostingWide-Row Planting Soil Enrichment IdeaMove the tiller to level ground Removing And Replacing The Tine AttachmentRemoving Tine Attachment To Avoid Personal Injury or Damage to EquipmentGuide Pin Mounting Hole Installing the Tine AttachmentSetting Up Stationary Attachments Move the two swing-bolts intoOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the EngineHours ProcedureEvery Tighten Bolts and Nuts Tiller LubricationChecking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil LevelsFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level If the level is incorrect, see Adding or Changing Gear OilAdding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Draining and Filling the Tine Attachment TransmissionHow to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension Belt Adjustment ToolReplacing the Drive Belt Replacing the Drive BeltRemoving the Belt Reverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse DiscChecking Tines for Wear Bolo Tine MaintenanceAdjusting Reverse Drive Removing Tine Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Replacing Tines Holder AssemblyAir Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Spark Plug MaintenanceStoring Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Eccentric Troubleshooting ProceduresLinkage Tiller Pulls To One Side Wrap-Around Bumper Guard Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Hiller/Furrower AttachmentDescription Part Description1186246 Models 682J. E686N & E682LDescription QTY 725-0157GW-9548 GW-2551 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9119712-3017 710-3005GW-1113-1 GW-20795Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Engines and Engine Mount Wheel Speed LeverBelt Drive System Wheel & Tire AssembliesPower Unit Transmission Assemblies Bracket Assemblies Drive Shaft AssemblyPinion Shaft Assembly From Models 682J & E682LPart Description QTY Transmission HousingTransmission Assembly Miscellaneous PartsParts List Tiller Drive Shaft Assembly Transmission Housing and DipstickBolo Tine Assemblies Standard Tilling Tines Description QTY Custom Tilling TinesModels E686N & E682L 1908118 Wire Harness & Connecting GW-96515 Cable-battery, positive and negativeGW-2614 Battery Hold-down Clamp-with GW-97020736-0921 Bumper Attachment. Includes Ref. Nos through 1910730710-3181 1909748Page Page Page TROY-BILT Tiller Lifetime Limited Warranty