Troy-Bilt
E686N-Horse, 68J-Horse, E682L-Horse
manual
Models E686N & E682L
Troubleshooting
Install
Safety Alert Symbol
Maintenance
Single Tine Replacement
Drive Shaft Assembly
Procedure
Adjust Air Pressure in Tires
Checklist
Power Composting
Page 58
Parts List
MODELS E686N & E682L
ELECTRIC START SYSTEM
58
Page 57
Page 59
Image 58
Page 57
Page 59
Contents
Operator’s Manual
Table of Contents
Safety
Safety Alert Symbol
Keep children and pets away
Use slower wheel, tine and engine speeds
Operating Symbols
To Avoid Serious Injury
Inspect Unit
Tools/Materials Needed for Assembly
Introduction
Attach Handlebar
Move Tiller Off Shipping Platform
Front Tiller
Check Gear Oil Levels
Remove the temporary screw J, Figure
Add Motor Oil to Engine
Adjust Air Pressure in Tires
Attach Engine Throttle Lever and Cable
Oil Level Hole
To Avoid Personal Injury or Property Damage
Install Battery Cables
Connect the Wire Harness Receptacle
Never bring a gas can near the positive
Forward Interlock Levers
PTO Attachments Feature
Wheels/Tines/PTO Drive Lever
Engine
Tines/PTO Clutch Lever
Handlebar Height Adjustment Lever
Wheel Speed Lever
Depth Regulator Lever
Engine Controls Engine Throttle Lever
Keyswitch Starter
Move the engine Throttle lever to Stop position
Break-In Operation
Following steps describe how to start and stop the engine
Pre-Start Checklist
Starting and Stopping the Engine
Move the throttle speed control to Fast setting when tilling
Move engine throttle lever -2 away from Stop
Stopping the Engine and Tiller
Cold Weather Operation
Operating the Tiller
Moving the Tiller Forward and Tilling
To Stop the Engine
Moving the Tiller in Reverse
Stopping Reverse Motion
Making Turns
Loading and Unloading the Tiller
Testing the Forward Interlock Safety System
How to Check the Interlock System
Transporting The Tiller Around Your Property
Unloading the Tiller
Changing Speed Belts
Loading the Tiller
Changing Belt From LOW Range to High Range
Move the Wheels/Tines/PTO Drive Lever into Neutral
Choosing Wheel Tine Speeds
Changing Belt From High Range to LOW Range
Go to right side of tiller and finish seating the belt
Avoid tilling wet, soggy soil
Let the tiller do the work
Tilling depths
To help avoid personal injury, be aware
Tilling on slopes
Avoid making footprints
Suggested tilling patterns
Tilling up and down slopes
Clearing the tines
Terrace Gardening
Tilling Under Corn
Power Composting
Wide-Row Planting
Soil Enrichment Idea
Move the tiller to level ground
Removing And Replacing The Tine Attachment
Removing Tine Attachment
To Avoid Personal Injury or Damage to Equipment
Guide Pin Mounting Hole
Installing the Tine Attachment
Setting Up Stationary Attachments
Move the two swing-bolts into
Operating Stationary Attachments
Setting Up Non-Powered Attach- ments
Starting The Engine
Stopping the Engine
Every
Procedure
Hours
Tighten Bolts and Nuts
Tiller Lubrication
Checking for Oil Leaks
Transmission Gear Oil Maintenance
Checking the Power Unit Oil Level
Checking Gear Oil Levels
For Dipsticks With Hot/Cold Markings
Adding or Changing Gear Oil
Checking the Tine Attachment Oil Level
If the level is incorrect, see Adding or Changing Gear Oil
Adding Gear Oil to the Tine Attachment Transmission
Adding Gear Oil to PTO Power Unit Transmission
Draining and Filling PTO Power Unit Transmission
Draining and Filling the Tine Attachment Transmission
How to Measure Belt Tension
Drive Belt Maintenance
Measuring and Adjusting Drive Belt Tension
Belt Adjustment Tool
Removing the Belt
Replacing the Drive Belt
Replacing the Drive Belt
Reverse Drive System Maintenance
Reverse Disc Inspection
Checking and Adjusting Reverse Disc
Checking and Adjusting Reverse the Drive System
Installing a New Reverse Disc
Replacing the Reverse Disc
Adjusting Reverse Drive
Bolo Tine Maintenance
Checking Tines for Wear
Removing Tine Holder Assembly
Single Tine Replacement
Removing and Replacing a Tine Holder Assembly
Replacing Tines Holder Assembly
Air Cleaner Maintenance
Tine Shaft Maintenance
Tire and Wheel Maintenance
Spark Plug Maintenance
Testing the Forward Interlock Wiring System
Inspecting Forward Interlock Wiring System
Storing Your Tiller
Linkage
Troubleshooting Procedures
Eccentric
Tiller Pulls To One Side
Wrap-Around Bumper Guard
Troy-BiltPTO Log Splitter
Dozer/Snow Blade Attachment
Hiller/Furrower Attachment
Description
Part Description
1186246
Models 682J. E686N & E682L
Description QTY
725-0157
GW-9548
GW-2551 Handlebar Wire Harness Assy
GW-9250 Handlebar Switch-forward
GW-9119
712-3017
710-3005
GW-1113-1
GW-20795
Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels
Engines and Engine Mount
Wheel Speed Lever
Belt Drive System
Wheel & Tire Assemblies
Power Unit Transmission Assemblies
Pinion Shaft Assembly
Drive Shaft Assembly
Bracket Assemblies
From
Models 682J & E682L
Part Description QTY
Transmission Housing
Transmission Assembly
Miscellaneous Parts
Parts List
Tiller Drive Shaft Assembly
Transmission Housing and Dipstick
Bolo Tine Assemblies
Standard Tilling Tines
Description QTY Custom Tilling Tines
Models E686N & E682L
1908118 Wire Harness & Connecting
GW-96515 Cable-battery, positive and negative
GW-2614 Battery Hold-down Clamp-with
GW-97020
736-0921
Bumper Attachment. Includes Ref. Nos through 1910730
710-3181
1909748
Page
Page
Page
TROY-BILT Tiller Lifetime Limited Warranty
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