Troy-Bilt 68J-Horse, E686N-Horse Bracket Assemblies, Drive Shaft Assembly, Pinion Shaft Assembly

Page 51

MODELS 682J. E686N & E682L

Parts List

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

TRANSMISSION COVER & SHIFT LEVER

 

 

 

BRACKET ASSEMBLIES

 

1

1186299

Bolt–hex hd., #10-32 x 3/8",

 

 

 

self-locking flange

3

2

GW-9463

Knob–tines/PTO clutch lever,

 

 

 

tapered, plastic

1

3

GW-2124

Detent Plate–tines/PTO clutch lever

1

4

777I20945

Decal–operating instructions,

 

 

 

detent plate

1

5

1186349

Bolt–flanged hex hd.,

 

 

 

3/8-16 x 1-1/2"

4

7

1186329

Bolt–flanged hex hd.,

 

 

 

5/16-18 x 3/4", Grade 5

1

9

736-0275

Washer–flat, 5/16", S.A.E

1

10

GW-2149

Bracket–shift levers

1

11

GW-9362

Pin–spring, 1/8"

1

12GW-9838 Nut–castle (slotted), 1/2"-20, call Tech Service for tightening instructions. ............................ 1

13

GW-9934

Washer–shoulder, 1/2"

1

14

GW-9932

Washer–disc spring

2

15

GW-2178

Lever–wheel speed shift

1

16

GW-2523

Cover–power unit transmission ....

1

17

GW-1123

Gasket–transmission cover

1

18

710-0376

Bolt–hex hd., 5/16-18 x 1", Grade 5,

 

 

 

(remove with care)

1

19

712-0267

Nut–hex, 5/16"-18

1

20

1901439

Spring–neutral plunger (remove

 

 

 

with care)

1

21GW-1035-1 Plunger–neutral (remove with care) 1

221901440 Clip Ring–retains neutral plunger.. 1

23

1186393

Nut–hex, flange locknut, 3/8"-16 ...

1

24

1902004

Bolt–hex hd., 3/8-16x1-1/2",

 

 

 

threaded full length

1

 

TINES/PTO CLUTCH LEVER ASSEMBLY

 

25

786-04002

Lever–eccentric, tines/PTO clutch.

1

26

710-3013

Bolt–hex hd., 1/4-20 x 1/2"

1

27

GW-2123

Bushing–tines/PTO clutch lever

 

 

 

eccentric shaft

1

28

GW-9516

Retaining Ring–(snap ring),

 

 

 

external

2

29

GW-2461

Eccentric–shaft, tines/PTO clutch

 

 

 

lever

1

30

GW-9911

Lockwasher–hi-collar, 1/4"

1

31

GW-9672

Screw–socket hd., 1/4-20 x 3/8" ...

1

 

DRIVE SHAFT ASSEMBLY

 

33

716-0101

Retaining Ring–external

1

34

1909139

Dog Clutch–power unit

1

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

35

GW-9301

Key–3/16 sq. x 1"

3

36

1100004

Bolt–hex hd., 5/16-24 x 3/4", self-

 

 

 

locking flange, Grade 5

1

37

GW-9944

Washer–disc spring (concave)

1

38GW-2107 Pulley–transmission drive, cast iron 1

39GW-50027 Washer–flat, hardened shoulder

 

 

1-1/4"

1

40

1186310

Bolt–hex hd., 1/4-20 x 3/4", front

 

 

 

bearing cap

3

42

718-04007

Cap–front bearing

1

43

1983632

Seal–oil, front bearing cap

1

44

GW-1124-2

Gasket–front bearing cap

1

45

GW-1224-1

Shim–front bearing cap, .

 

 

 

 

010" thick

As Req'd

45

GW-1224-2

Shim–as above, .030"

As Req'd

45

GW-1224-3

Shim–as above, .005"

As Req'd

45

GW-1224-4

Shim–as above, .062"

As Req'd

46

GW-1714

Bearing & Race

 

 

 

 

(incl. one bearing GW-9400

 

 

 

 

and one cup (race) GW-9401) ...

2

47

GW-2655

Shaft–main drive, power unit

1

48

721-04030

Seal–oil, drive shaft, rear

1

49

GW-9517

Retaining Ring–(snap ring), internal

1

 

PINION SHAFT ASSEMBLY

 

 

50

715-0121

Pin–roll (spirol), 1/4 x 2"

2

51

718-04006

Plug–retaining, pinion bearing

2

52

GW-9604

O-Ring–retaining plug

2

53GW-1132-1 Shim–retaining plug, 1-1/64" inner dia., .033" thick (on right side only one GW-1132-1 shim is also used between bearing and washer,

 

Ref. No.’s 54 & 55)

As

 

 

Req'd

53

GW-1132-2 Shim–same as GW-1132-1, .062" .

As

 

 

Req’d

53GW-1132-3 Shim–same as GW-1132-1, .010" As Req'd

54

GW-9404

Bearing–ball, pinion shaft

2

55

GW-1126

Washer–pinion shaft

2

56

GW-1222

Stem Pinion–slow speed gear &

 

 

 

shaft

1

57

GW-9502

Ring–retaining, external

1

58

GW-2656

Worm Gear–bronze, wheel drive ...

1

59

GW-9300

Key–3/16" x 5/8"

1

60

GW-1233

Gear–fast speed pinion

1

 

 

(continued on page 55)

 

51

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Contents Operator’s Manual Table of Contents Safety Alert Symbol SafetyUse slower wheel, tine and engine speeds Keep children and pets awayTo Avoid Serious Injury Operating SymbolsAttach Handlebar Tools/Materials Needed for AssemblyIntroduction Inspect UnitFront Tiller Move Tiller Off Shipping PlatformRemove the temporary screw J, Figure Check Gear Oil LevelsOil Level Hole Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Add Motor Oil to EngineNever bring a gas can near the positive Install Battery CablesConnect the Wire Harness Receptacle To Avoid Personal Injury or Property DamageEngine PTO Attachments FeatureWheels/Tines/PTO Drive Lever Forward Interlock LeversDepth Regulator Lever Handlebar Height Adjustment LeverWheel Speed Lever Tines/PTO Clutch LeverKeyswitch Starter Engine Controls Engine Throttle LeverMove the engine Throttle lever to Stop position Starting and Stopping the Engine Following steps describe how to start and stop the enginePre-Start Checklist Break-In OperationMove engine throttle lever -2 away from Stop Move the throttle speed control to Fast setting when tillingMoving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to High Range Changing Speed BeltsLoading the Tiller Unloading the TillerGo to right side of tiller and finish seating the belt Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Move the Wheels/Tines/PTO Drive Lever into NeutralTo help avoid personal injury, be aware Let the tiller do the workTilling depths Avoid tilling wet, soggy soilTilling up and down slopes Avoid making footprintsSuggested tilling patterns Tilling on slopesTerrace Gardening Clearing the tinesSoil Enrichment Idea Power CompostingWide-Row Planting Tilling Under CornTo Avoid Personal Injury or Damage to Equipment Removing And Replacing The Tine AttachmentRemoving Tine Attachment Move the tiller to level groundMove the two swing-bolts into Installing the Tine AttachmentSetting Up Stationary Attachments Guide Pin Mounting HoleStopping the Engine Setting Up Non-Powered Attach- mentsStarting The Engine Operating Stationary AttachmentsProcedure EveryHours Tiller Lubrication Tighten Bolts and NutsChecking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksIf the level is incorrect, see Adding or Changing Gear Oil Adding or Changing Gear OilChecking the Tine Attachment Oil Level For Dipsticks With Hot/Cold MarkingsDraining and Filling the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionBelt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionReplacing the Drive Belt Removing the BeltReplacing the Drive Belt Reverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Replacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Removing Tine Holder AssemblySpark Plug Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Troubleshooting Procedures LinkageEccentric Tiller Pulls To One Side Hiller/Furrower Attachment Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Wrap-Around Bumper GuardPart Description Description725-0157 Models 682J. E686N & E682LDescription QTY 1186246GW-9119 GW-2551 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9548GW-20795 710-3005GW-1113-1 712-3017Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel & Tire Assemblies Wheel Speed LeverBelt Drive System Engines and Engine MountPower Unit Transmission Assemblies Drive Shaft Assembly Pinion Shaft AssemblyBracket Assemblies Models 682J & E682L FromMiscellaneous Parts Transmission HousingTransmission Assembly Part Description QTYParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Standard Tilling TinesModels E686N & E682L GW-97020 GW-96515 Cable-battery, positive and negativeGW-2614 Battery Hold-down Clamp-with 1908118 Wire Harness & Connecting1909748 Bumper Attachment. Includes Ref. Nos through 1910730710-3181 736-0921Page Page Page TROY-BILT Tiller Lifetime Limited Warranty
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