Troy-Bilt 68J-Horse, E686N-Horse, E682L-Horse manual Move engine throttle lever -2 away from Stop

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Section 4: Operation

Wheels/Tines/PTO

Drive Lever

Wheel

Speed

Lever

Recoil Start Rope (at front of engine)

Tines/PTO

Clutch Lever

Figure 4-2: Tiller and engine controls.

Engine Throttle Lever

Forward Interlock Levers

Depth

Regulator

Lever

Starting the Engine:

CAUTION

To help prevent serious personal injury or damage to equipment:

Always place Wheels/Tines/PTO Drive Lever into NEUTRAL before starting engine, and before engaging wheels, tines or other PTO-driven attachments.

Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

Avoid engine muffler and nearby

areas. Temperatures in these areas may exceed 150oF.

1.With the engine off, place the Wheels/Tines/PTO Drive Lever (Figure

4-2) in the NEUTRAL position. If in the FORWARD position, tap the lever sharply upward, it should automatically move into NEUTRAL position.

2.Put the Depth Regulator Lever in the Travel position (lever all the way down) so that the tines are off the ground. To do this, lift up on the handlebars, pull the lever (Figure 4-2) back, and push it down all the way to the top detent (notched) position.

3.Move the Wheel Speed Lever (Figure 4-2) to either the SLOW or FAST position. Be sure to roll the wheels while shifting the lever until the wheels engage.

NOTE: If using a PTO stationary attach- ment, move the Wheel Speed Lever into FREEWHEEL and block the wheels to prevent the equipment from moving (Figure 4-29 on page 29).

4.Move the Tines/PTO Clutch Lever into DISENGAGE position (Figure 4-2).

NOTE: Use the ENGAGE position if you want the tines to revolve or to apply power to a PTO-driven stationary attachment.

5.If engine is equipped with a fuel valve, turn valve to OPEN position as instructed in the separate Engine Owner’s Manual.

6.If engine is equipped with an ON/OFF switch, move the switch to ON.

7.Move engine throttle lever (Figure 4-2) away from STOP.

8.Choke or prime engine as instructed in the separate Engine Owner’s Manual.

9.If not equipped with an electric start system, place one hand on the fuel tank to stabilize the unit when you pull the recoil starter rope. Use the recoil starter rope to start the engine as instructed in the separate Engine Owner’s Manual.

10.If equipped with an electric start system, turn key to START position to crank engine then release when engine starts. If the engine does not start right away, do not hold key at START for more than a few seconds. Release then try again after a short pause. Damage to starter motor can occur if it is cranked more than 15 seconds per minute.

11.If the engine does not start after a number of tries, refer to the Engine Owner’s Manual for specific instructions.

12.When engine starts, move the Throttle Lever to the SLOW position and then gradually move choke lever (on engines so equipped) to OFF or RUN position.

13.Move the throttle speed control to FAST setting when tilling.

Starting Electric Start Engines with the Recoil Starter Rope

You may, at some point, have to start an electric start engine with the recoil starter rope. Before attempting to do so, perform the following applicable steps:

If you suspect the battery charge is weak, and there is no visible damage. Disconnect cables from battery and clean both cable terminals, and the battery posts in accordance with the instructions provided in Section 5, Battery Care and Maintenance.

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Contents Operator’s Manual Table of Contents Safety Alert Symbol SafetyUse slower wheel, tine and engine speeds Keep children and pets awayTo Avoid Serious Injury Operating SymbolsAttach Handlebar Tools/Materials Needed for AssemblyIntroduction Inspect UnitFront Tiller Move Tiller Off Shipping PlatformRemove the temporary screw J, Figure Check Gear Oil LevelsOil Level Hole Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Add Motor Oil to EngineNever bring a gas can near the positive Install Battery CablesConnect the Wire Harness Receptacle To Avoid Personal Injury or Property DamageEngine PTO Attachments FeatureWheels/Tines/PTO Drive Lever Forward Interlock LeversDepth Regulator Lever Handlebar Height Adjustment LeverWheel Speed Lever Tines/PTO Clutch LeverKeyswitch Starter Engine Controls Engine Throttle LeverMove the engine Throttle lever to Stop position Starting and Stopping the Engine Following steps describe how to start and stop the enginePre-Start Checklist Break-In OperationMove engine throttle lever -2 away from Stop Move the throttle speed control to Fast setting when tillingMoving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to High Range Changing Speed BeltsLoading the Tiller Unloading the TillerGo to right side of tiller and finish seating the belt Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Move the Wheels/Tines/PTO Drive Lever into NeutralTo help avoid personal injury, be aware Let the tiller do the workTilling depths Avoid tilling wet, soggy soilTilling up and down slopes Avoid making footprintsSuggested tilling patterns Tilling on slopesTerrace Gardening Clearing the tinesSoil Enrichment Idea Power CompostingWide-Row Planting Tilling Under CornTo Avoid Personal Injury or Damage to Equipment Removing And Replacing The Tine AttachmentRemoving Tine Attachment Move the tiller to level groundMove the two swing-bolts into Installing the Tine AttachmentSetting Up Stationary Attachments Guide Pin Mounting HoleStopping the Engine Setting Up Non-Powered Attach- mentsStarting The Engine Operating Stationary AttachmentsProcedure EveryHours Tiller Lubrication Tighten Bolts and NutsChecking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksIf the level is incorrect, see Adding or Changing Gear Oil Adding or Changing Gear OilChecking the Tine Attachment Oil Level For Dipsticks With Hot/Cold MarkingsDraining and Filling the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionBelt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionReplacing the Drive Belt Removing the BeltReplacing the Drive Belt Reverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Replacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Removing Tine Holder AssemblySpark Plug Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Troubleshooting Procedures LinkageEccentric Tiller Pulls To One Side Hiller/Furrower Attachment Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Wrap-Around Bumper GuardPart Description Description725-0157 Models 682J. E686N & E682LDescription QTY 1186246GW-9119 GW-2551 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9548GW-20795 710-3005GW-1113-1 712-3017Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel & Tire Assemblies Wheel Speed LeverBelt Drive System Engines and Engine MountPower Unit Transmission Assemblies Drive Shaft Assembly Pinion Shaft AssemblyBracket Assemblies Models 682J & E682L FromMiscellaneous Parts Transmission HousingTransmission Assembly Part Description QTYParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Standard Tilling TinesModels E686N & E682L GW-97020 GW-96515 Cable-battery, positive and negativeGW-2614 Battery Hold-down Clamp-with 1908118 Wire Harness & Connecting1909748 Bumper Attachment. Includes Ref. Nos through 1910730710-3181 736-0921Page Page Page TROY-BILT Tiller Lifetime Limited Warranty