Troy-Bilt E682L-Horse, 68J-Horse, E686N-Horse manual Operating Symbols, To Avoid Serious Injury

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Section 1: Safety

Maintenance and Storage

1.Keep the tiller, attachments and acces- sories in safe working condition.

2.Check all nuts, bolts, and screws at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

3.Never store the tiller with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, furnaces, clothes dryers, stoves, electric motors, etc.). Allow engine to cool before storing in any enclosure.

4.To reduce the chances of a fire hazard, keep the engine free of grass, leaves, or excessive grease.

5.Store gasoline in a cool, well-ventilated area, safely away from any spark- or flame-producing equipment. Store gasoline in an approved container, safely away from the reach of children.

6.Refer to the Maintenance sections of this Manual and the separate Engine Owner’s Manual for instructions if the tiller is to be stored for an extended period.

7.Never perform maintenance while the engine is running or the spark plug wire is connected, except when specifically instructed to do so.

8.If the fuel tank has to be drained, do this outdoors.

Decals

For your safety and the safety of others, various safety and operational decals are located on your unit (Figure 1).

Keep the decals clean and legible at all times. Contact your local service dealer or the Factory for replacements if any decals are damaged or missing.

Refer to the Parts List for decal locations, descriptions and part numbers.

A) WARNING: Hot Surfaces.

C) WARNING: Operating and

Safety Instructions

Top of the air cleaner housing.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E) Forward

D) Power Unit

 

Interlock

 

Operating

 

Lever (2)

 

Instructions

 

 

F) Engine Stabilization.

B) WARNING: Engine Ignition.

 

Top of fuel tank.

Electric start models only.

 

Figure 1: Location of Safety and Operating Decals. (Briggs & Stratton engine shown)

Operating Symbols

Various symbols (shown here, with word

descriptions) are used on the tiller and engine. FAST Your unit may not have all of the symbols.

STOP

 

 

 

SLOW

CHOKE

CHOKE

ROTATING

STOP

ON

OFF

 

TINES

 

 

 

 

 

WARNING

TO AVOID SERIOUS INJURY:

READ THE OWNER’S MANUAL.

KNOW LOCATIONS AND FUNCTIONS OF ALL CONTROLS.

KEEP ALL SAFETY DEVICES AND SHIELDS IN PLACE AND WORKING.

NEVER ALLOW CHILDREN OR UNINSTRUCTED ADULTS TO OPERATE TILLER.

SHUT OFF ENGINE AND DISCONNECT SPARK PLUG WIRE BEFORE MANUALLY UNCLOG- GING TINES OR MAKING REPAIRS.

KEEP BYSTANDERS AWAY FROM MACHINE.

KEEP AWAY FROM ROTATING PARTS.

USE EXTREME CAUTION WHEN REVERSING OR PULLING THE MACHINE TOWARDS YOU.

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Contents Operator’s Manual Table of Contents Safety Alert Symbol SafetyUse slower wheel, tine and engine speeds Keep children and pets awayTo Avoid Serious Injury Operating SymbolsIntroduction Tools/Materials Needed for AssemblyInspect Unit Attach HandlebarFront Tiller Move Tiller Off Shipping PlatformRemove the temporary screw J, Figure Check Gear Oil LevelsAttach Engine Throttle Lever and Cable Adjust Air Pressure in TiresAdd Motor Oil to Engine Oil Level HoleConnect the Wire Harness Receptacle Install Battery CablesTo Avoid Personal Injury or Property Damage Never bring a gas can near the positiveWheels/Tines/PTO Drive Lever PTO Attachments FeatureForward Interlock Levers EngineWheel Speed Lever Handlebar Height Adjustment LeverTines/PTO Clutch Lever Depth Regulator LeverMove the engine Throttle lever to Stop position Keyswitch StarterEngine Controls Engine Throttle Lever Pre-Start Checklist Following steps describe how to start and stop the engineBreak-In Operation Starting and Stopping the EngineMove engine throttle lever -2 away from Stop Move the throttle speed control to Fast setting when tillingOperating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and TillingStopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making TurnsHow to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyLoading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to High RangeChanging Belt From High Range to LOW Range Choosing Wheel Tine SpeedsMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the beltTilling depths Let the tiller do the workAvoid tilling wet, soggy soil To help avoid personal injury, be awareSuggested tilling patterns Avoid making footprintsTilling on slopes Tilling up and down slopesTerrace Gardening Clearing the tinesWide-Row Planting Power CompostingTilling Under Corn Soil Enrichment IdeaRemoving Tine Attachment Removing And Replacing The Tine AttachmentMove the tiller to level ground To Avoid Personal Injury or Damage to EquipmentSetting Up Stationary Attachments Installing the Tine AttachmentGuide Pin Mounting Hole Move the two swing-bolts intoStarting The Engine Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the EngineHours ProcedureEvery Tiller Lubrication Tighten Bolts and NutsChecking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil LevelsChecking the Tine Attachment Oil Level Adding or Changing Gear OilFor Dipsticks With Hot/Cold Markings If the level is incorrect, see Adding or Changing Gear OilDraining and Filling PTO Power Unit Transmission Adding Gear Oil to PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionMeasuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension Belt Adjustment ToolReplacing the Drive Belt Replacing the Drive BeltRemoving the Belt Reverse Disc Inspection Reverse Drive System MaintenanceInstalling a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse DiscChecking Tines for Wear Bolo Tine MaintenanceAdjusting Reverse Drive Removing and Replacing a Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Spark Plug MaintenanceStoring Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Eccentric Troubleshooting ProceduresLinkage Tiller Pulls To One Side Dozer/Snow Blade Attachment Troy-BiltPTO Log SplitterWrap-Around Bumper Guard Hiller/Furrower AttachmentPart Description DescriptionDescription QTY Models 682J. E686N & E682L1186246 725-0157GW-9250 Handlebar Switch-forward GW-2551 Handlebar Wire Harness AssyGW-9548 GW-9119GW-1113-1 710-3005712-3017 GW-20795Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Belt Drive System Wheel Speed LeverEngines and Engine Mount Wheel & Tire AssembliesPower Unit Transmission Assemblies Bracket Assemblies Drive Shaft AssemblyPinion Shaft Assembly Models 682J & E682L FromTransmission Assembly Transmission HousingPart Description QTY Miscellaneous PartsParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Standard Tilling TinesModels E686N & E682L GW-2614 Battery Hold-down Clamp-with GW-96515 Cable-battery, positive and negative1908118 Wire Harness & Connecting GW-97020710-3181 Bumper Attachment. Includes Ref. Nos through 1910730736-0921 1909748Page Page Page TROY-BILT Tiller Lifetime Limited Warranty