Troy-Bilt E686N-Horse, 68J-Horse Tiller Drive Shaft Assembly, Transmission Housing and Dipstick

Page 55

MODELS 682J & E682L

Parts List

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

1

1915068

Screw–self-sealing,1/4"-20 x 5/8"

5

2

GW-20873

Cover–tiller housing

1

3

GW-1129-1

Gasket–tiller housing cover, .010".

As

 

 

thick

Req’d

3

GW-1129-2

Gasket–same as above, .030"

As

 

 

thick

Req'd

4

711-04082

Shaft–tiller tine

1

5

741-3037

Ball Bearing

2

6

1901976

Worm Gear–bronze, tiller tine

 

 

 

shaft

1

7

GW-1104

Key–tiller tine shaft, woodruff key.

1

8

721-04035

Seal–oil, tiller tine shaft

2

 

TILLER DRIVE SHAFT ASSEMBLY

 

9

716-0101

Retaining Ring–external

2

10

1909138

Dog Clutch–tiller drive shaft

1

11

GW-9301

Key–3/16" x 1"

1

12

GW-2127

Spring–dog clutch

1

13

GW-1138-1

Shim–dog clutch, 1/16"(.62") thick..

1

14

1915069

Screw–self-sealing,1/4"-20 x 7/8"

3

15

GW-1115

Cap–rear bearing

1

16

GW-1124-2

Gasket–rear bearing cap

1

17

GW-1224-1

Shim–front bearing cap, .010"

As

 

 

thick

Req'd

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

17

GW-1224-2

Shim–same as above, .030"

As

 

 

thick

Req'd

17

GW-1224-3

Shim–same as above, .005"

As

 

 

thick

Req'd

17

GW-1224-4

Shim–same as above, .062"

As

 

 

thick

Req'd

18

GW-1714

Bearing & Race

2

 

 

(incl. one bearing GW-9400

 

 

 

and one cup (race) GW-9401)

 

19

GW-2653

Shaft–main tiller drive

1

20

721-04030

Seal–oil, drive shaft, front

1

21

GW-9517

Retaining Ring–internal

1

TRANSMISSION HOUSING AND DIPSTICK

231901971 Housing–tiller attachment (Empty housing without shafts, gears, seals,

 

 

dipstick, etc.)

1

24

1909157

Dipstick–oil, tiller attachment

1

 

TRANSMISSION ASSEMBLY

 

618-04003

Transmission –Tiller

 

 

 

(Includes Ref. 1-24)

1

55

Image 55
Contents Operator’s Manual Table of Contents Safety Alert Symbol SafetyUse slower wheel, tine and engine speeds Keep children and pets awayTo Avoid Serious Injury Operating SymbolsAttach Handlebar Tools/Materials Needed for AssemblyIntroduction Inspect UnitFront Tiller Move Tiller Off Shipping PlatformRemove the temporary screw J, Figure Check Gear Oil LevelsOil Level Hole Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Add Motor Oil to EngineNever bring a gas can near the positive Install Battery CablesConnect the Wire Harness Receptacle To Avoid Personal Injury or Property DamageEngine PTO Attachments FeatureWheels/Tines/PTO Drive Lever Forward Interlock LeversDepth Regulator Lever Handlebar Height Adjustment LeverWheel Speed Lever Tines/PTO Clutch LeverEngine Controls Engine Throttle Lever Keyswitch StarterMove the engine Throttle lever to Stop position Starting and Stopping the Engine Following steps describe how to start and stop the enginePre-Start Checklist Break-In OperationMove engine throttle lever -2 away from Stop Move the throttle speed control to Fast setting when tillingMoving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to High Range Changing Speed BeltsLoading the Tiller Unloading the TillerGo to right side of tiller and finish seating the belt Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Move the Wheels/Tines/PTO Drive Lever into NeutralTo help avoid personal injury, be aware Let the tiller do the workTilling depths Avoid tilling wet, soggy soilTilling up and down slopes Avoid making footprintsSuggested tilling patterns Tilling on slopesTerrace Gardening Clearing the tinesSoil Enrichment Idea Power CompostingWide-Row Planting Tilling Under CornTo Avoid Personal Injury or Damage to Equipment Removing And Replacing The Tine AttachmentRemoving Tine Attachment Move the tiller to level groundMove the two swing-bolts into Installing the Tine AttachmentSetting Up Stationary Attachments Guide Pin Mounting HoleStopping the Engine Setting Up Non-Powered Attach- mentsStarting The Engine Operating Stationary AttachmentsEvery ProcedureHours Tiller Lubrication Tighten Bolts and NutsChecking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksIf the level is incorrect, see Adding or Changing Gear Oil Adding or Changing Gear OilChecking the Tine Attachment Oil Level For Dipsticks With Hot/Cold MarkingsDraining and Filling the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionBelt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionRemoving the Belt Replacing the Drive BeltReplacing the Drive Belt Reverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceChecking Tines for Wear Replacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Removing Tine Holder AssemblySpark Plug Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Linkage Troubleshooting ProceduresEccentric Tiller Pulls To One Side Hiller/Furrower Attachment Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Wrap-Around Bumper GuardPart Description Description725-0157 Models 682J. E686N & E682LDescription QTY 1186246GW-9119 GW-2551 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9548GW-20795 710-3005GW-1113-1 712-3017Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel & Tire Assemblies Wheel Speed LeverBelt Drive System Engines and Engine MountPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyBracket Assemblies Models 682J & E682L FromMiscellaneous Parts Transmission HousingTransmission Assembly Part Description QTYParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Standard Tilling TinesModels E686N & E682L GW-97020 GW-96515 Cable-battery, positive and negativeGW-2614 Battery Hold-down Clamp-with 1908118 Wire Harness & Connecting1909748 Bumper Attachment. Includes Ref. Nos through 1910730710-3181 736-0921Page Page Page TROY-BILT Tiller Lifetime Limited Warranty