Troy-Bilt E686N-Horse Bolo Tine Maintenance, Checking Tines for Wear, Adjusting Reverse Drive

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Section 5: Maintenance

WARNING

Before inspecting, cleaning or servicing the machine, shut off engine, wait for all moving parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key, if so equipped.

Failure to follow these instructions can result in serious personal injury or property damage.

Adjusting Reverse Drive:

1.Place Wheels/Tines/PTO Drive Lever in FORWARD position.

2.On left side of tiller, put a 1/2" wrench on the plunger retaining bolt and another 1/2" wrench on the jam nut next to it (Figure 5-27). While holding the bolt steady, loosen the jam nut (counterclock- wise) until it touches the bolt head.

Jam Nut

Retaining Bolt

Figure 5-27: Hold bolt steady while loosening or tightening jam nut.

3. Turn the bolt in until it tightens against

the plunger inside the spring. The bolt

must be tight to prevent plunger from

turning – but be careful not to overtighten

and break the bolt.

4. Place a 7/8" wrench on the head of the

reverse adjustment bolt and a 9/16"

wrench on the jam nut below it (Figure 5-

28). Hold the bolt steady while loosening

the jam nut three or four turns.

5. Move the Wheels/Tines/PTO Drive

Lever to NEUTRAL. The switch body on

the bottom of the engine mount tab

(Figure 5-24) should be resting squarely

on top of the reverse adjustment bolt, and

the reverse disc should be at least 3/16"

away from the transmission drive pulley.

If the reverse disc is any closer than this,

raise the reverse adjustment bolt (turn it

counterclockwise).

6. Check that reverse disc is at least 3/16"

away from transmission drive pulley.

Then hold reverse adjustment bolt steady

with one wrench while tightening jam nut

with a second wrench (Figure 5-28).

7.Place a chalk or pencil mark on the top edge of the plunger retaining bolt. Now, while watching the mark, loosen the bolt 3/4-turn (Figure 5-29). Do not exceed a 3/4 turn (this would disengage the bolt from the locking groove in the side of the plunger).

Adjustment

Bolt

Jam Nut

Figure 5-28: Loosen jam nut before turning reverse adjustment bolt.

8.Hold the plunger retaining bolt steady with a wrench while tightening the jam nut against the side of the plunger housing (Figure 5-27).

Figure 5-29: Loosen plunger retaining bolt about 3/4-turn, then tighten jam nut against plunger housing.

9.Check the action of the reverse disc as explained previously.

IMPORTANT: If the above adjustments have not corrected an improperly working reverse drive, contact an authorized dealer or Factory Technical Service Department for assistance.

Bolo Tine Maintenance

Checking Tines for Wear

Inspect the tines for wear or damage after every 30 operating hours. The rate of wear depends upon hours of use and soil conditions. With use, the tines get shorter, narrower and more pointed (Figure 5-30). If badly worn, they lose the ability to till deeply.

Worn New

Figure 5-30: Check for wear every 30 operating hours.

Worn tines leave an ever-increasing gap in the middle of a tilled row. The normal gap is 3" between the tine tips – replace the tines when the gap widens to 5"

(Figure 5-31).

1

2

3

4

5

6

7

8

 

 

 

 

 

 

Figure 5-31: Replace tines when gap between inner tines is 5" or more (normal gap is 3").

Tines can be replaced individually or as a complete set. See replacement instruc- tions that follow.

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Contents Operator’s Manual Table of Contents Safety Alert Symbol SafetyUse slower wheel, tine and engine speeds Keep children and pets awayTo Avoid Serious Injury Operating SymbolsIntroduction Tools/Materials Needed for AssemblyInspect Unit Attach HandlebarFront Tiller Move Tiller Off Shipping PlatformRemove the temporary screw J, Figure Check Gear Oil LevelsAttach Engine Throttle Lever and Cable Adjust Air Pressure in TiresAdd Motor Oil to Engine Oil Level HoleConnect the Wire Harness Receptacle Install Battery CablesTo Avoid Personal Injury or Property Damage Never bring a gas can near the positiveWheels/Tines/PTO Drive Lever PTO Attachments FeatureForward Interlock Levers EngineWheel Speed Lever Handlebar Height Adjustment LeverTines/PTO Clutch Lever Depth Regulator LeverEngine Controls Engine Throttle Lever Keyswitch StarterMove the engine Throttle lever to Stop position Pre-Start Checklist Following steps describe how to start and stop the engineBreak-In Operation Starting and Stopping the EngineMove engine throttle lever -2 away from Stop Move the throttle speed control to Fast setting when tillingOperating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and TillingStopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making TurnsHow to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyLoading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to High RangeChanging Belt From High Range to LOW Range Choosing Wheel Tine SpeedsMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the beltTilling depths Let the tiller do the workAvoid tilling wet, soggy soil To help avoid personal injury, be awareSuggested tilling patterns Avoid making footprintsTilling on slopes Tilling up and down slopesTerrace Gardening Clearing the tinesWide-Row Planting Power CompostingTilling Under Corn Soil Enrichment IdeaRemoving Tine Attachment Removing And Replacing The Tine AttachmentMove the tiller to level ground To Avoid Personal Injury or Damage to EquipmentSetting Up Stationary Attachments Installing the Tine AttachmentGuide Pin Mounting Hole Move the two swing-bolts intoStarting The Engine Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the EngineEvery ProcedureHours Tiller Lubrication Tighten Bolts and NutsChecking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil LevelsChecking the Tine Attachment Oil Level Adding or Changing Gear OilFor Dipsticks With Hot/Cold Markings If the level is incorrect, see Adding or Changing Gear OilDraining and Filling PTO Power Unit Transmission Adding Gear Oil to PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionMeasuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension Belt Adjustment ToolRemoving the Belt Replacing the Drive BeltReplacing the Drive Belt Reverse Disc Inspection Reverse Drive System MaintenanceInstalling a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceChecking Tines for Wear Removing and Replacing a Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Spark Plug MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Linkage Troubleshooting ProceduresEccentric Tiller Pulls To One Side Dozer/Snow Blade Attachment Troy-BiltPTO Log SplitterWrap-Around Bumper Guard Hiller/Furrower AttachmentPart Description DescriptionDescription QTY Models 682J. E686N & E682L1186246 725-0157GW-9250 Handlebar Switch-forward GW-2551 Handlebar Wire Harness AssyGW-9548 GW-9119GW-1113-1 710-3005712-3017 GW-20795Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Belt Drive System Wheel Speed LeverEngines and Engine Mount Wheel & Tire AssembliesPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyBracket Assemblies Models 682J & E682L FromTransmission Assembly Transmission HousingPart Description QTY Miscellaneous PartsParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Standard Tilling TinesModels E686N & E682L GW-2614 Battery Hold-down Clamp-with GW-96515 Cable-battery, positive and negative1908118 Wire Harness & Connecting GW-97020710-3181 Bumper Attachment. Includes Ref. Nos through 1910730736-0921 1909748Page Page Page TROY-BILT Tiller Lifetime Limited Warranty