Troy-Bilt E686N-Horse GW-9548, GW-9119, GW-9120, GW-2657, 1186233, Clamp-right, handlebar height

Page 46

Parts List

MODELS 682J. E686N & E682L

HANDLEBAR ASSEMBLY

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

1

GW-9548

Bolt–Hex hd., flanged self-locking

 

 

 

Grade 5, 1/2-13 x 3-1/2"

1

2

GW-9119

Knob–handlebar height adjustment

1

3

GW-9120

Ring–retaining (tolerance ring)

1

4

GW-2657

Stud–handlebar height adjustment

1

5

1186233

Nut–hex, 1/2"-13

1

6

GW-1021-1

Clamp–left, handlebar height

 

 

 

adjustment

1

7

GW-2542-1

Ratchet–left, handlebar height

 

 

 

adjustment

1

8

GW-2542-2

Ratchet–right, handlebar height

 

 

 

adjustment

1

9

1901784

Clamp–right, handlebar height

 

 

 

adjustment

1

10

GW-2534A

Base–handlebar mounting

1

11

GW-2717

Handlebars

1

12

GW-9125

Grip–handlebars

2

13

777I22026

Decal–Control panel

1

14

1918111

Bolt–curved hd, GR5, 1/4-20 x 2" ..

1

15

1186389

Nut–hex, flanged self-locking, whiz

 

 

 

lock, 1/4"-20

1

16

1909286

Throttle Control & Cable

1

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

17

777I20946

Decal–Forward Interlock Lever

2

18

725-0157

Tie–plastic

2

19

GW-9219

Plug–wire harness retainer

2

20

GW-2551

Handlebar Wire Harness Assy–

 

 

 

forward interlock system

1

21

GW-9250

Handlebar Switch–forward

 

 

 

interlock system

2

22

GW-9385

Lock Pin–handlebar switch

2

23

GW-2543

Switch Housing–handlebar switch.

2

GW-2563

Switch Assembly

1

 

 

(Includes Ref. 21-23)

 

24

1186009

Screw–pan head, 10-24 x 1/2",

 

 

 

thread-forming

2

24A

GW-9733

Screw–phillips head, 10-32 x 1/2",

 

 

 

thread-forming

1

25

786-04003

Lever–Operator Presence Control..

2

26

GW-9199

Pivot Pin–forward interlock lever...

2

27

GW-9514

Retaining Ring–klip ring–forward

 

 

 

interlock lever

2

28

GW-9387

Return Spring–fwd interlock lever .

2

777D06526

Label – Troy-Bilt Horse

1

777D06527

Label – Troy-Bilt Horse “Big Red” .

1

46

Image 46
Contents Operator’s Manual Table of Contents Safety Safety Alert SymbolKeep children and pets away Use slower wheel, tine and engine speedsOperating Symbols To Avoid Serious InjuryInspect Unit Tools/Materials Needed for AssemblyIntroduction Attach HandlebarMove Tiller Off Shipping Platform Front TillerCheck Gear Oil Levels Remove the temporary screw J, FigureAdd Motor Oil to Engine Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Oil Level HoleTo Avoid Personal Injury or Property Damage Install Battery CablesConnect the Wire Harness Receptacle Never bring a gas can near the positiveForward Interlock Levers PTO Attachments FeatureWheels/Tines/PTO Drive Lever EngineTines/PTO Clutch Lever Handlebar Height Adjustment LeverWheel Speed Lever Depth Regulator LeverEngine Controls Engine Throttle Lever Keyswitch StarterMove the engine Throttle lever to Stop position Break-In Operation Following steps describe how to start and stop the enginePre-Start Checklist Starting and Stopping the EngineMove the throttle speed control to Fast setting when tilling Move engine throttle lever -2 away from StopStopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and TillingTo Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making TurnsLoading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your PropertyUnloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to High RangeMove the Wheels/Tines/PTO Drive Lever into Neutral Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Go to right side of tiller and finish seating the beltAvoid tilling wet, soggy soil Let the tiller do the workTilling depths To help avoid personal injury, be awareTilling on slopes Avoid making footprintsSuggested tilling patterns Tilling up and down slopesClearing the tines Terrace GardeningTilling Under Corn Power CompostingWide-Row Planting Soil Enrichment IdeaMove the tiller to level ground Removing And Replacing The Tine AttachmentRemoving Tine Attachment To Avoid Personal Injury or Damage to EquipmentGuide Pin Mounting Hole Installing the Tine AttachmentSetting Up Stationary Attachments Move the two swing-bolts intoOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the EngineEvery ProcedureHours Tighten Bolts and Nuts Tiller LubricationChecking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil LevelsFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level If the level is incorrect, see Adding or Changing Gear OilAdding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Draining and Filling the Tine Attachment TransmissionHow to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension Belt Adjustment ToolRemoving the Belt Replacing the Drive BeltReplacing the Drive Belt Reverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceChecking Tines for Wear Removing Tine Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Replacing Tines Holder AssemblyAir Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Spark Plug MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Linkage Troubleshooting ProceduresEccentric Tiller Pulls To One Side Wrap-Around Bumper Guard Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Hiller/Furrower AttachmentDescription Part Description1186246 Models 682J. E686N & E682LDescription QTY 725-0157GW-9548 GW-2551 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9119712-3017 710-3005GW-1113-1 GW-20795Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Engines and Engine Mount Wheel Speed LeverBelt Drive System Wheel & Tire AssembliesPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyBracket Assemblies From Models 682J & E682LPart Description QTY Transmission HousingTransmission Assembly Miscellaneous PartsParts List Tiller Drive Shaft Assembly Transmission Housing and DipstickBolo Tine Assemblies Standard Tilling Tines Description QTY Custom Tilling TinesModels E686N & E682L 1908118 Wire Harness & Connecting GW-96515 Cable-battery, positive and negativeGW-2614 Battery Hold-down Clamp-with GW-97020736-0921 Bumper Attachment. Includes Ref. Nos through 1910730710-3181 1909748Page Page Page TROY-BILT Tiller Lifetime Limited Warranty