Troy-Bilt E686N-Horse, 68J-Horse Wheel Speed Lever, Belt Drive System, Engines and Engine Mount

Page 49

MODELS 682J. E686N & E682L

Parts List

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

 

 

WHEEL SPEED LEVER

 

1

GW-9362

Pin–spring, 1/8"

1

2

GW-9838

Nut–castle (slotted), 1/2"-20

1

3

GW-9934

Washer–shoulder, 1/2"

1

4

GW-9932

Washer–disc spring

2

5

GW-2178

Lever–wheel speed shift

1

6

1902240

Knob–wheel speed shift lever

1

7

GW-9317

Pin–cotter, 3/32" x 1"

1

8

GW-1231

Rod–connecting rod, wheel speed

 

 

 

shift lever

1

9

GW-1033

Swivel–connecting rod

1

10

736-0275

Washer–flat, 5/16", S.A.E

1

11

GW-9338

Pin–hair cotter

1

12

712-0158

Locknut–hex hd., 5/16"-18

1

13

710-0514

Bolt–flanged hex hd., 3/8-16 x 1"

5

14

736-0169

Lockwasher–spring lock, 3/8"

5

15

736-3050

Washer–flat, 3/8", S.A.E

8

17

GW-1113-1

Bushing–spacer, 19/64" (.300"lg.)....

4

18

GW-9120

Ring–retaining (tolerance ring)

1

 

 

BELT DRIVE SYSTEM

 

19

GW-2102

Block– belt adjustment, 3-7/8"

1

20

GW-2100

Rod– belt adjust., 7" with

 

 

 

measuring gauge

1

21

777I20942

Decal– engine stabilization

1

22

1100012

Bolt–hex hd., 3/8-24 x 1-1/2"

1

23

GW-2111

Disc–reverse

1

24

GW-9245

Belt–forward drive (no substitute

 

 

 

due to extra strength required)

1

25

GW-1483

Pulley–engine power take off

1

26

GW-1138-1

Shim–engine pulley, 1/16"

As Req'd

26

GW-1138-2

Shim–as above, 1/32"

As Req'd

27

GW-9303

Key–engine pulley, 3/16"sq. x 2-1/2" 1

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

ENGINES AND ENGINE MOUNT

 

28

710-0376

Bolt–hex hd., 5/16-18 x 1", Grade 5.. .... 2

29

712-3010

Nut, hex, 5/16-18

1

30

GW-1034

Bar–engine mounting

2

31

GW-9147

Plug–thread protector, red plastic ....

2

32

GW-9572

Bolt–hex hd., 5/16-24 x 1-1/8"

4

33

736-0119

Lockwasher–spring lock, 5/16"

4

34

GW-2553

Mount– engine to tiller

1

35

*

Briggs & Stratton Engine–

 

 

 

Recoil or electric start. (Electric

 

 

 

start requires key switch

 

 

 

starting system.)

1

36

736-3052

Washer, flat, .406 x 1.0 x .105

1

–

777S30647

Decal–hot surface warning

1

 

WHEEL & TIRE ASSEMBLIES

 

43

1915072

Pin– roll, 5/16" x 1-1/2"

2

451915056 **Wheel & Tire Assy– bar tread, left side, 4:80 x 8" tubeless tire with valve stem, on one-piece

 

 

steel wheel

1

45A

1915057

**Wheel & Tire Assy–bar tread,

 

 

 

right side. Same as above but

 

 

 

for right side of tiller

1

46

1902020

Cap–wheel hub

2

*Contact an authorized engine dealer, Troy-Bilt dealer or the Factory for replacement engine information.

Contact an authorized engine dealer for engine service or parts. Refer to the engine name- plate for engine model and type information.

**For correct traction and directional control, Bar Tread Tires should be mounted on the tiller so the closed end of the “V” in the tire tread on top of the tire faces forward.

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Contents Operator’s Manual Table of Contents Safety Alert Symbol SafetyUse slower wheel, tine and engine speeds Keep children and pets awayTo Avoid Serious Injury Operating SymbolsIntroduction Tools/Materials Needed for AssemblyInspect Unit Attach HandlebarFront Tiller Move Tiller Off Shipping PlatformRemove the temporary screw J, Figure Check Gear Oil LevelsAttach Engine Throttle Lever and Cable Adjust Air Pressure in TiresAdd Motor Oil to Engine Oil Level HoleConnect the Wire Harness Receptacle Install Battery CablesTo Avoid Personal Injury or Property Damage Never bring a gas can near the positiveWheels/Tines/PTO Drive Lever PTO Attachments FeatureForward Interlock Levers EngineWheel Speed Lever Handlebar Height Adjustment LeverTines/PTO Clutch Lever Depth Regulator LeverEngine Controls Engine Throttle Lever Keyswitch StarterMove the engine Throttle lever to Stop position Pre-Start Checklist Following steps describe how to start and stop the engineBreak-In Operation Starting and Stopping the EngineMove engine throttle lever -2 away from Stop Move the throttle speed control to Fast setting when tillingOperating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and TillingStopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making TurnsHow to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyLoading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to High RangeChanging Belt From High Range to LOW Range Choosing Wheel Tine SpeedsMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the beltTilling depths Let the tiller do the workAvoid tilling wet, soggy soil To help avoid personal injury, be awareSuggested tilling patterns Avoid making footprintsTilling on slopes Tilling up and down slopesTerrace Gardening Clearing the tinesWide-Row Planting Power CompostingTilling Under Corn Soil Enrichment IdeaRemoving Tine Attachment Removing And Replacing The Tine AttachmentMove the tiller to level ground To Avoid Personal Injury or Damage to EquipmentSetting Up Stationary Attachments Installing the Tine AttachmentGuide Pin Mounting Hole Move the two swing-bolts intoStarting The Engine Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the EngineEvery ProcedureHours Tiller Lubrication Tighten Bolts and NutsChecking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil LevelsChecking the Tine Attachment Oil Level Adding or Changing Gear OilFor Dipsticks With Hot/Cold Markings If the level is incorrect, see Adding or Changing Gear OilDraining and Filling PTO Power Unit Transmission Adding Gear Oil to PTO Power Unit TransmissionAdding Gear Oil to the Tine Attachment Transmission Draining and Filling the Tine Attachment TransmissionMeasuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension Belt Adjustment ToolRemoving the Belt Replacing the Drive BeltReplacing the Drive Belt Reverse Disc Inspection Reverse Drive System MaintenanceInstalling a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceChecking Tines for Wear Removing and Replacing a Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Spark Plug MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Linkage Troubleshooting ProceduresEccentric Tiller Pulls To One Side Dozer/Snow Blade Attachment Troy-BiltPTO Log SplitterWrap-Around Bumper Guard Hiller/Furrower AttachmentPart Description DescriptionDescription QTY Models 682J. E686N & E682L1186246 725-0157GW-9250 Handlebar Switch-forward GW-2551 Handlebar Wire Harness AssyGW-9548 GW-9119GW-1113-1 710-3005712-3017 GW-20795Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Belt Drive System Wheel Speed LeverEngines and Engine Mount Wheel & Tire AssembliesPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyBracket Assemblies Models 682J & E682L FromTransmission Assembly Transmission HousingPart Description QTY Miscellaneous PartsParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Standard Tilling TinesModels E686N & E682L GW-2614 Battery Hold-down Clamp-with GW-96515 Cable-battery, positive and negative1908118 Wire Harness & Connecting GW-97020710-3181 Bumper Attachment. Includes Ref. Nos through 1910730736-0921 1909748Page Page Page TROY-BILT Tiller Lifetime Limited Warranty
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