Troy-Bilt
68J-Horse, E686N-Horse
manual
Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels
Troubleshooting
Install
Safety Alert Symbol
Maintenance
Single Tine Replacement
Drive Shaft Assembly
Procedure
Adjust Air Pressure in Tires
Checklist
Power Composting
Page 48
Parts List
MODELS 682J. E686N & E682L
WHEEL SPEED LEVER, BELT DRIVE SYSTEM, ENGINES, WHEELS
See Page 62
See Page 52
48
Page 47
Page 49
Image 48
Page 47
Page 49
Contents
Operator’s Manual
Table of Contents
Safety
Safety Alert Symbol
Keep children and pets away
Use slower wheel, tine and engine speeds
Operating Symbols
To Avoid Serious Injury
Tools/Materials Needed for Assembly
Introduction
Inspect Unit
Attach Handlebar
Move Tiller Off Shipping Platform
Front Tiller
Check Gear Oil Levels
Remove the temporary screw J, Figure
Adjust Air Pressure in Tires
Attach Engine Throttle Lever and Cable
Add Motor Oil to Engine
Oil Level Hole
Install Battery Cables
Connect the Wire Harness Receptacle
To Avoid Personal Injury or Property Damage
Never bring a gas can near the positive
PTO Attachments Feature
Wheels/Tines/PTO Drive Lever
Forward Interlock Levers
Engine
Handlebar Height Adjustment Lever
Wheel Speed Lever
Tines/PTO Clutch Lever
Depth Regulator Lever
Keyswitch Starter
Engine Controls Engine Throttle Lever
Move the engine Throttle lever to Stop position
Following steps describe how to start and stop the engine
Pre-Start Checklist
Break-In Operation
Starting and Stopping the Engine
Move the throttle speed control to Fast setting when tilling
Move engine throttle lever -2 away from Stop
Cold Weather Operation
Operating the Tiller
Stopping the Engine and Tiller
Moving the Tiller Forward and Tilling
Moving the Tiller in Reverse
Stopping Reverse Motion
To Stop the Engine
Making Turns
Testing the Forward Interlock Safety System
How to Check the Interlock System
Loading and Unloading the Tiller
Transporting The Tiller Around Your Property
Changing Speed Belts
Loading the Tiller
Unloading the Tiller
Changing Belt From LOW Range to High Range
Choosing Wheel Tine Speeds
Changing Belt From High Range to LOW Range
Move the Wheels/Tines/PTO Drive Lever into Neutral
Go to right side of tiller and finish seating the belt
Let the tiller do the work
Tilling depths
Avoid tilling wet, soggy soil
To help avoid personal injury, be aware
Avoid making footprints
Suggested tilling patterns
Tilling on slopes
Tilling up and down slopes
Clearing the tines
Terrace Gardening
Power Composting
Wide-Row Planting
Tilling Under Corn
Soil Enrichment Idea
Removing And Replacing The Tine Attachment
Removing Tine Attachment
Move the tiller to level ground
To Avoid Personal Injury or Damage to Equipment
Installing the Tine Attachment
Setting Up Stationary Attachments
Guide Pin Mounting Hole
Move the two swing-bolts into
Setting Up Non-Powered Attach- ments
Starting The Engine
Operating Stationary Attachments
Stopping the Engine
Procedure
Every
Hours
Tighten Bolts and Nuts
Tiller Lubrication
Transmission Gear Oil Maintenance
Checking the Power Unit Oil Level
Checking for Oil Leaks
Checking Gear Oil Levels
Adding or Changing Gear Oil
Checking the Tine Attachment Oil Level
For Dipsticks With Hot/Cold Markings
If the level is incorrect, see Adding or Changing Gear Oil
Adding Gear Oil to PTO Power Unit Transmission
Draining and Filling PTO Power Unit Transmission
Adding Gear Oil to the Tine Attachment Transmission
Draining and Filling the Tine Attachment Transmission
Drive Belt Maintenance
Measuring and Adjusting Drive Belt Tension
How to Measure Belt Tension
Belt Adjustment Tool
Replacing the Drive Belt
Removing the Belt
Replacing the Drive Belt
Reverse Drive System Maintenance
Reverse Disc Inspection
Checking and Adjusting Reverse the Drive System
Installing a New Reverse Disc
Checking and Adjusting Reverse Disc
Replacing the Reverse Disc
Bolo Tine Maintenance
Adjusting Reverse Drive
Checking Tines for Wear
Single Tine Replacement
Removing and Replacing a Tine Holder Assembly
Removing Tine Holder Assembly
Replacing Tines Holder Assembly
Tine Shaft Maintenance
Tire and Wheel Maintenance
Air Cleaner Maintenance
Spark Plug Maintenance
Inspecting Forward Interlock Wiring System
Testing the Forward Interlock Wiring System
Storing Your Tiller
Troubleshooting Procedures
Linkage
Eccentric
Tiller Pulls To One Side
Troy-BiltPTO Log Splitter
Dozer/Snow Blade Attachment
Wrap-Around Bumper Guard
Hiller/Furrower Attachment
Description
Part Description
Models 682J. E686N & E682L
Description QTY
1186246
725-0157
GW-2551 Handlebar Wire Harness Assy
GW-9250 Handlebar Switch-forward
GW-9548
GW-9119
710-3005
GW-1113-1
712-3017
GW-20795
Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels
Wheel Speed Lever
Belt Drive System
Engines and Engine Mount
Wheel & Tire Assemblies
Power Unit Transmission Assemblies
Drive Shaft Assembly
Pinion Shaft Assembly
Bracket Assemblies
From
Models 682J & E682L
Transmission Housing
Transmission Assembly
Part Description QTY
Miscellaneous Parts
Parts List
Tiller Drive Shaft Assembly
Transmission Housing and Dipstick
Bolo Tine Assemblies
Standard Tilling Tines
Description QTY Custom Tilling Tines
Models E686N & E682L
GW-96515 Cable-battery, positive and negative
GW-2614 Battery Hold-down Clamp-with
1908118 Wire Harness & Connecting
GW-97020
Bumper Attachment. Includes Ref. Nos through 1910730
710-3181
736-0921
1909748
Page
Page
Page
TROY-BILT Tiller Lifetime Limited Warranty
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