Troy-Bilt 68J-Horse, E686N-Horse, E682L-Horse manual Tiller Pulls To One Side

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Appendix A: Troubleshooting

Hardware holding tine holders to tine shaft may be missing or broken. To check, remove holders (Sect. 5).

Key for bronze worm gear on tine attach- ment main drive shaft may be missing or broken.

5 Tines Turn, But Wheels Won’t:

Check operation of Wheel Speed Lever (Problem 2).

Hi-Pro key inside wheel clutch may be

missing, broken. If so, clutch will not turn wheel shaft.

FAST and SLOW speed wheel gears may be worn. If only one gear is worn, there will only be one wheel speed.

Worm gear that drives pinion shaft and pinion gears may be worn.

FAST and SLOW speed pinion gears may be worn. If only one gear is worn, there will only be one wheel speed.

Drive “dogs” on sides of wheel clutch may be worn or broken. If only one side of clutch is affected, there will only be one wheel speed.

6Wheels And Tines Turn On Top Of Ground, But Stop Or Hesitate In Soil:

• Drive belt may be loose (Sect. 5).

• Mounting bolt for transmission drive pulley may be loose (Figure 5-1).

7Tiller Jumps While Tilling:

Depth Regulator Lever set too deep for soil conditions. Use a shallower setting.

Engine throttle speed too fast.

Tiller wheel speed too fast for soil condi- tions. Change to LOW belt range or SLOW wheel speed.

8Depth Regulator Lever Difficult To Move:

• Lubricate spring assembly and depth adjustment bar (Sect. 5).

• Check for bent depth adjustment bar.

9Wheel And Shaft Move

Out To One Side:

Snap ring on wheel shaft may be dislodged. Raise wheels off ground and check for back and forth play in shaft. If there is play, one or both snap rings is loose.

10Tiller Pulls To One Side:

• Check tire pressure (Sect. 5).

11Tine Holder Bolt

Breaks Or Loosens:

Earlier models have tine holder keys. Check that keys are in keyways of tine shaft. Without key in holder, left-side tine bolt will tighten and break; right-side bolt will loosen (Sect. 5).

12 Poor Traction:

Bar tread tires, tire chains, or wheel weights may be needed.

13Gear Oil Leak From Power Unit Or Tine Attachment Transmissions:

• See Section 5.

14Engine Lacks Power:

*Air cleaner restricted with dirt and/or oil.

Spark plug wire loose or damaged. Spark plug worn or fouled.

Engine under excessive work load. Use SLOW wheel speed and LOW belt range.

*Throttle cable may be loose or misad- justed.

Verify that engine isn’t running with choke partially engaged.

*Check Carburetor adjustment.

*Engine overheating. Check oil level and

clean cooling fins. Oil may be very dirty. Let hot engine cool before restarting.

*Dirt or water in fuel or fuel system.

Engine crankcase low in oil, or overfilled with oil. Check and adjust level.

*Low engine compression.

15 Engine Difficult To Start:

Wheels/Tines/PTO Drive Lever not in NEUTRAL position.

Fuel tank low or empty.

*Dirt or water in fuel or fuel system.

*Fuel line is restricted.

*Choke control not set properly.

*Spark plug worn or fouled (weak spark).

*Air cleaner restricted with dirt and/or oil.

*Throttle cable adjustment.

Engine throttle lever not free to move through its full operating range.

Throttle wire and its linkage are binding, or are bent and not free to move.

Low engine compression.

16 Engine Won’t Start:

See Troubleshooting the Forward Interlock Safety System in Section 5.

Wheels/Tines/PTO Drive Lever not in NEUTRAL position.

Fuel tank low or empty. Or fuel line restricted or clogged.

*Choke control improperly set.

*Water or dirt in fuel, and /or fuel system.

*Spark plug fouled or worn. Spark plug wire loose or damaged.

*Carburetor may need adjustment.

*Air filter clogged with oil or dirt.

Carburetor float faulty (or float valve leaking)– if so, tap side of bowl lightly with handle of screwdriver (or similar object).

Stale fuel clogs carburetor, and valves. Drain old fuel and add new fuel.

*Fuel tank shut-off valve (if so equipped) not in fully Open position.

On Briggs & Stratton engine, On/Off switch not in ON position.

Electric Start Engines Only:

Electrical connections loose or shorted to metal frames, brackets or covers (Sect. 5).

Battery discharged (Sect. 5).

Electric starter motor faulty.

17Engine Shuts Off When Wheels/ Tines/PTO Drive Lever Is In Forward:

• See Troubleshooting the Forward Interlock Safety System in Section 5.

• Short in key switch or key switch wire harness.

Check starter motor mounting bolts for looseness. Have Authorized Engine Service Dealer inspect the starter motor.

Check oil level for correct amount.

18 Engine Overheats

Clean the engine cooling fins, shroud and covers (Sect. 5).

Check for broken flywheel fins (under engine shroud). See Authorized Engine Dealer.

19 Engine Runs Erratically:

Water or dirt in gasoline or carburetor.

Carburetor may need adjustment. See Engine Owner’s Manual.

*Spark plug fouled or dirty. Spark plug wire loose or damaged.

*Loose or cracked carburetor.

Governor linkage not adjusted properly or binding. See Authorized Engine Service Dealer. Don’t attempt to repair by yourself.

Check pan gasket, engine seals and drain plugs for leaks. See your Authorized Engine Service Dealer.

20 Engine Runs Well,

But Labors Under Tiller Load

*Check governor linkage for freedom of movement.

Check throttle setting and carburetor adjustment. See Engine Owner’s Manual.

Tilling depth is possibly too deep. To correct, lower the depth regulator lever.

Possible worn tiller worm gear or loose drive shaft.

21Key Switch Will Not Start The Engine

• Check battery terminals for corrosion (Sect. 5).

Discharged battery (Sect. 5).

Defective solenoid.

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*See Engine Owner’s Manual or contact an authorized engine dealer for information.

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Contents Operator’s Manual Table of Contents Safety Safety Alert SymbolKeep children and pets away Use slower wheel, tine and engine speedsOperating Symbols To Avoid Serious InjuryInspect Unit Tools/Materials Needed for AssemblyIntroduction Attach HandlebarMove Tiller Off Shipping Platform Front TillerCheck Gear Oil Levels Remove the temporary screw J, FigureAdd Motor Oil to Engine Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Oil Level HoleTo Avoid Personal Injury or Property Damage Install Battery CablesConnect the Wire Harness Receptacle Never bring a gas can near the positiveForward Interlock Levers PTO Attachments FeatureWheels/Tines/PTO Drive Lever EngineTines/PTO Clutch Lever Handlebar Height Adjustment LeverWheel Speed Lever Depth Regulator LeverKeyswitch Starter Engine Controls Engine Throttle LeverMove the engine Throttle lever to Stop position Break-In Operation Following steps describe how to start and stop the enginePre-Start Checklist Starting and Stopping the EngineMove the throttle speed control to Fast setting when tilling Move engine throttle lever -2 away from StopStopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and TillingTo Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making TurnsLoading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your PropertyUnloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to High RangeMove the Wheels/Tines/PTO Drive Lever into Neutral Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Go to right side of tiller and finish seating the beltAvoid tilling wet, soggy soil Let the tiller do the workTilling depths To help avoid personal injury, be awareTilling on slopes Avoid making footprintsSuggested tilling patterns Tilling up and down slopesClearing the tines Terrace GardeningTilling Under Corn Power CompostingWide-Row Planting Soil Enrichment IdeaMove the tiller to level ground Removing And Replacing The Tine AttachmentRemoving Tine Attachment To Avoid Personal Injury or Damage to EquipmentGuide Pin Mounting Hole Installing the Tine AttachmentSetting Up Stationary Attachments Move the two swing-bolts intoOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the EngineProcedure EveryHours Tighten Bolts and Nuts Tiller LubricationChecking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil LevelsFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level If the level is incorrect, see Adding or Changing Gear OilAdding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Draining and Filling the Tine Attachment TransmissionHow to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension Belt Adjustment ToolReplacing the Drive Belt Removing the BeltReplacing the Drive Belt Reverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Removing Tine Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Replacing Tines Holder AssemblyAir Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Spark Plug MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Troubleshooting Procedures LinkageEccentric Tiller Pulls To One Side Wrap-Around Bumper Guard Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Hiller/Furrower AttachmentDescription Part Description1186246 Models 682J. E686N & E682LDescription QTY 725-0157GW-9548 GW-2551 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9119712-3017 710-3005GW-1113-1 GW-20795Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Engines and Engine Mount Wheel Speed LeverBelt Drive System Wheel & Tire AssembliesPower Unit Transmission Assemblies Drive Shaft Assembly Pinion Shaft AssemblyBracket Assemblies From Models 682J & E682LPart Description QTY Transmission HousingTransmission Assembly Miscellaneous PartsParts List Tiller Drive Shaft Assembly Transmission Housing and DipstickBolo Tine Assemblies Standard Tilling Tines Description QTY Custom Tilling TinesModels E686N & E682L 1908118 Wire Harness & Connecting GW-96515 Cable-battery, positive and negativeGW-2614 Battery Hold-down Clamp-with GW-97020736-0921 Bumper Attachment. Includes Ref. Nos through 1910730710-3181 1909748Page Page Page TROY-BILT Tiller Lifetime Limited Warranty