Troy-Bilt 683-Horse Let the tiller do the work, Tilling depths, Avoid tilling wet, soggy soil

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Section 4: Operation

TABLE 2-4: WHEEL SPEED AND BELT RANGE SELECTION GUIDE

IMPORTANT — For correct wheel speed and belt range choices when using attachments or accessories other than tines, read the Owner/Operator Manual provided with the attachment or accessory.

SLOW GEAR, LOW BELT RANGE

For:

Tilling in sod.

Tilling in hard clay.

Tilling under standing corn- stalks in tough soil conditions.

Tilling under cover crops.

Preparing a deep seedbed.

Tilling in stony soil.

Tilling under residues and organic matter.

Mixing in fertilizers, manure.

SLOW GEAR, HIGH BELT RANGE

FAST GEAR, LOW BELT RANGE

For:

For:

• Tilling in sod or hard clay.

• Going over seedbed for the

• Tilling under standing corn-

last time before planting crops.

stalks (slow, steady speed

• Covering over seeds in wide

allows time to shred stalks).

row or plot planting (lift

• Tilling under cover crops

handlebars to avoid going too

(best wheel speed and belt

deep).

speed range in most soils).

• Hilling and furrowing.

• Preparing seedbeds (best

• Making raised beds.

speed choice in most soils).

• Cultivating (lift handlebars to

• Tilling in stony ground.

avoid going too deep).

• Building raised garden beds.

• Tilling large areas.

• Mixing in fertilizer.

• Tilling organic matter in.

• Using hiller wings in hard

• Cultivating between raised

soil.

beds with optional hiller/

• Mixing fertilizer and manure.

furrower attachment.

• Tilling residues and organics.

 

FAST GEAR, HIGH BELT RANGE

For:

Preparing seedbeds for planting.

Covering seeds with less need to hold up the handlebars.

Cultivating (tiller travels faster, rides higher on the soil; allows engine RPM to be reduced; handlebars don’t have to be raised).

Keeping large areas tilled and cultivated in the summer.

Tilling organic matter under.

Moving tiller quickly.

Cultivating between raised beds using the optional hiller/ furrower.

Tilling Tips & Techniques

WARNING

To help avoid personal injury, be aware

Let the tiller do the work

While tilling, relax and let the wheels pull the tiller along while the tines do the digging. Walk on the side that is not yet finished (to avoid making footprints in the freshly tilled soil) and lightly, but securely grip the handlebar with just one hand (Figure 4-4).

Avoid pushing down on the handlebars in an attempt to force the tiller to dig deeper. Doing so takes the weight off the powered wheels, causing them

to lose traction. Without the wheels helping to hold the tiller back, the tines will attempt to propel the tiller

– often causing the tiller to skip rapidly across the ground. (Sometimes, slight downward pressure on the handlebars will help get through a particularly tough section of sod or unbroken ground, but in most cases this won’t be necessary.)

Tilling depths

Avoid trying to dig too deeply too quickly, especially when busting sod or tilling soil that hasn’t been tilled for some time. Use shallow depth settings (only an inch or two deep) for the first passes through the garden area.

With each succeeding pass, adjust the depth regulator to dig another inch or two deeper. (Watering the garden area a few days prior to tilling will make tilling easier, as will letting the newly worked soil set for a day or two before making a final, deep tilling pass.)

When cultivating (breaking up the surface soil around plants to help destroy weeds), use very shallow depth settings to prevent injury to plants whose roots often grow close to the surface. If needed, lift up on the handlebars slightly to prevent the tines from digging too deeply. Cultivating on a regular basis not only eliminates weeds, it also loosens and aerates the soil for better moisture absorption and faster plant growth.

Avoid tilling wet, soggy soil

Tilling wet soil often results in large, hard clumps of soil that can interfere with planting. If time permits, wait a day or two after heavy rains to allow the soil to dry before tilling. Test the soil by squeezing it into a ball. If it compresses too easily, it is too wet to till.

that the tiller can unexpectedly bounce up or jump ahead and propel away from you if the tines strike hard or frozen ground, or buried obstacles like large stones, roots or stumps. Always use the following precautions to help maintain control of the tiller:

Walk behind and to the side of the tiller. Use one hand on the handlebars, relaxing your arm but with a secure hand grip.

Use shallow depth regulator settings. Till gradually deeper.

Use slower wheel, tine and engine speeds.

Clear the tilling area of all large stones, roots and other debris.

Do not put downward pressure on the handlebars. If needed, apply slight upward handlebar pressure to keep the tines from digging too deeply.

Avoid contacting hard soil or sod at the end of a row – reduce engine speed and lift handlebars to raise tines out of the soil.

In An Emergency, stop tines and wheels by moving Wheels/Tines/ PTO Drive Lever to NEUTRAL. If you cannot reach the lever or have lost control, Let Go Of The Handlebars and All Controls. 21

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Contents Operator’s Manual Table of Contents Before cleaning, repairing, or Safety Alert SymbolTines/PTO Drive Lever into SafetyAll controls. Do not attempt to Restrain the tillerVarious symbols shown here, with word Operating SymbolsYour unit may not have all of the symbols Descriptions are used on the tiller and engineIntroduction Tools/Materials Needed for AssemblyInspect Unit Attach HandlebarConnect Wire Harness AssemblyMove Tiller Off Shipping Platform Left-Side Clamp NutRemove the temporary screw J, Figure Check Gear Oil LevelsAttach Engine Throttle Lever and Cable Adjust Air Pressure in TiresAdd Motor Oil to Engine Oil Level HoleConnect the Wire Harness Receptacle Install Battery CablesTo Avoid Personal Injury or Property Damage Never bring a gas can near the positiveWheels/Tines/PTO Drive Lever PTO Attachments FeatureForward Interlock Levers EngineHandlebar Height Adjustment Lever Features and ControlsWheel Speed Lever Tines/PTO Clutch LeverEngine Controls Engine Throttle Lever Keyswitch StarterPre-Start Checklist Following steps describe how to start and stop the engineBreak-In Operation Starting and Stopping the EngineOperation Starting the EngineMove engine throttle lever -2 away from Stop Operating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and TillingStopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making TurnsHow to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyLoading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to High RangeChanging Belt From High Range to LOW Range Choosing Wheel Tine SpeedsMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the beltTilling depths Let the tiller do the workAvoid tilling wet, soggy soil To help avoid personal injury, be awareSuggested tilling patterns Avoid making footprintsTilling on slopes Tilling up and down slopesTerrace Gardening Clearing the tinesWide-Row Planting Power CompostingTilling Under Corn As you move forward into a rowRemoving Tine Attachment Removing And Replacing The Tine AttachmentMove the tiller to level ground To Avoid Personal Injury or Damage to EquipmentInstalling the Tine Attachment PTO Power Unit Operating InstructionsOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStopping the Engine Move Tines/PTO Clutch Lever -22 into EngageProcedure EveryHours Maintenance Tighten Bolts and NutsTiller Lubrication Checking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil LevelsChecking the Tine Adding or Changing Gear OilImportant Two For Dipsticks With Hot/Cold MarkingsReinstall the oil level check plug. Tighten it securely Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionMeasuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension Belt Adjustment ToolPlace the Wheels/Tines/PTO Drive Replacing the Drive BeltRemoving the Belt Push the belt upward to create slack in the belt FigureReverse Disc Inspection Reverse Drive System MaintenanceInstalling a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Removing and Replacing a Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Throttle Cable MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Connecting Rod Troubleshooting ProceduresLinkage EccentricTines Turn, But Wheels Won’t Appendix a TroubleshootingTroy-BiltPTO Log Splitter OEM-290-258 Wheel Weights OEM-290-266Row Marker Attachment OEM-290-257 Sweep Cultivator OEM-290-260Part Description Description QTYParts List GW-9250 Handlebar Switch-forward 725-04367 Handlebar Wire Harness AssyGW-9548 Bolt-Hex hd., flanged self-locking GW-9119710-04049 710-3005712-04065 1900864Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Belt Drive System Wheel Speed LeverEngines and Engine Mount Wheel AssembliesPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyFrom Transmission Assembly Transmission HousingPart Description QTY Miscellaneous PartsParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Description QTY Standard Tilling TinesModels E683G & E683F Washers for cables and wires 736-0119 GW-96515 Cable-battery, positive and negative725-04346 Wire Harness & Connecting GW-97020TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty