Troy-Bilt E683G-Big Red manual Safety, Tines/PTO Drive Lever into, All controls. Do not attempt to

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Section 1: Safety

inspecting, stop the engine and make certain all moving parts have stopped. Disconnect the spark plug wire and prevent it from touching the spark plug to prevent accidental starting.

9. The flap on the tine hood must be down when operating the tiller, unless using the Hiller/Furrower attachment.

10. Never use the tiller unless proper guards, plates, or other safety protective devices are in place.

11. Do not run engine in an enclosed area. Engine exhaust contains carbon monoxide gas, a deadly poison that is odorless, colorless, and tasteless.

12. Keep children and pets away.

13. Never operate the tiller under engine power if the Wheel Speed Lever is in the FREEWHEEL position. In FREEWHEEL, the wheels will not hold the tiller back and the revolving tines could propel the tiller rapidly, possibly causing loss of control. Always engage the Wheel Speed Lever in either FAST or SLOW position before starting the engine or engaging the tines with the Wheels/Tines/PTO Drive Lever.

14. Be aware that the tiller may unex- pectedly bounce upward or jump forward if the tines should strike extremely hard packed soil, frozen ground, or buried obstacles like large stones, roots, or stumps. If in doubt about the tilling conditions, always use the following operating precautions to assist you in maintaining control of the tiller:

g. In an emergency, stop tines and

 

wheels by shifting the Wheels/

 

Tines/PTO Drive Lever into

 

NEUTRAL. If you can not reach the

 

lever or have lost control of the

 

tiller, let go of the handlebars and

 

all controls. Do not attempt to

 

restrain the tiller.

15.

Do not overload the tiller’s capacity

by attempting to till too deeply at too fast

a rate.

16.

Never operate the tiller at high

transport speeds on hard or slippery

surfaces. Look behind and use care when

backing up.

17.

Do not operate the tiller on a slope

that is too steep for safety. When on

slopes, slow down and make sure you

have good footing. Never permit the tiller

to freewheel down slopes.

18.

Never allow bystanders near the unit.

19.

Only use attachments and accessories

that are approved by the manufacturer of

the tiller.

20.

Use tiller attachments and accesso-

ries when recommended.

21.

Never operate the tiller without good

visibility or light.

22.

Never operate the tiller if you are

tired, or under the influence of alcohol,

drugs or medication.

23.

Operators shall not tamper with the

engine-governor settings on the machine;

the governor controls the maximum safe

operating speed to protect the engine and

doctor immediately.

Eyes– Flush with water for 15 minutes. Get prompt medical attention.

26. DANGER– BATTERIES PRODUCE

EXPLOSIVE GASES. Keep sparks, flame

or smoking materials away. Ventilate

when charging battery or using in an

enclosed space. Always wear safety

goggles when working near battery.

27. Please remember: You can always

stop the tines and wheels by releasing all

controls, or by moving the ignition switch

and/or throttle control lever on the engine

to OFF or STOP.

28. To load or unload the tiller, see the

instructions in Section 4 of this Manual.

29. Use extreme caution when backing or

pulling the machine towards you.

30. Start the engine carefully according to

instructions and with feet well away from

the tines.

31. Never pick up or carry a machine

while the engine is running.

32. When loading or unloading the tiller,

always disengage tines and use slower

wheel and engine throttle speeds. Use

sturdy ramps wide and strong enough to

easily support the tiller (280-to-325 lbs.,

depending on model) and operator. Never

go down ramps in FORWARD drive—the

tiller could tip forward, exposing you

to the tines (which should be disen-

gaged). Always use REVERSE drive and

back down ramps. To go up ramps, use

FORWARD drive and follow the tiller.

4

a. Walk behind and to one side of the tiller, using one hand on the handlebars. Relax your arm, but use a secure hand grip.

b. Use shallower depth regulator settings, working gradually deeper with each pass.

c. Use slower wheel, tine and engine speeds.

d. Clear the tilling area of all large stones, roots and other debris.

e. Avoid using downward pressure on handlebars. If need be, use slight upward pressure to keep the tines from digging too deeply.

f. Before contacting hard packed soil at the end of a row, reduce engine speed and lift handlebars to raise tines out of the soil.

all moving parts from damage caused by

overspeed. Authorized service shall be

sought if a problem exists.

24. Do not touch engine parts which may

be hot from operation. Let parts cool

down sufficiently.

25. POISON/DANGER—CAUSES SEVERE

BURNS. The battery on electric start

models contains sulfuric acid. Avoid

contact with skin, eyes or clothing. Keep

out of reach of children.

Antidotes:

External– Flush immediately with lots of water.

Internal– Drink large quantities of water or milk. Follow with milk of magnesia, beaten eggs or vegetable oil. Call a

33. The Forward Interlock Safety System

should be tested for correct functioning

every time the tiller or PTO power unit is

used. See Section 4 in this Manual.

34. If using the optional Dozer Blade,

either remove the tine attachment, or

disengage the tines with the Tines/PTO

Clutch Lever. Revolving tines are

dangerous.

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Contents Operator’s Manual Table of Contents Safety Alert Symbol Before cleaning, repairing, orSafety Tines/PTO Drive Lever intoAll controls. Do not attempt to Restrain the tillerOperating Symbols Various symbols shown here, with wordYour unit may not have all of the symbols Descriptions are used on the tiller and engineTools/Materials Needed for Assembly IntroductionInspect Unit Attach HandlebarAssembly Connect Wire HarnessMove Tiller Off Shipping Platform Left-Side Clamp NutCheck Gear Oil Levels Remove the temporary screw J, FigureAdjust Air Pressure in Tires Attach Engine Throttle Lever and CableAdd Motor Oil to Engine Oil Level HoleInstall Battery Cables Connect the Wire Harness ReceptacleTo Avoid Personal Injury or Property Damage Never bring a gas can near the positivePTO Attachments Feature Wheels/Tines/PTO Drive LeverForward Interlock Levers EngineFeatures and Controls Handlebar Height Adjustment LeverWheel Speed Lever Tines/PTO Clutch LeverKeyswitch Starter Engine Controls Engine Throttle LeverFollowing steps describe how to start and stop the engine Pre-Start ChecklistBreak-In Operation Starting and Stopping the EngineStarting the Engine OperationMove engine throttle lever -2 away from Stop Cold Weather Operation Operating the TillerStopping the Engine and Tiller Moving the Tiller Forward and TillingMoving the Tiller in Reverse Stopping Reverse MotionTo Stop the Engine Making TurnsTesting the Forward Interlock Safety System How to Check the Interlock SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyChanging Speed Belts Loading the TillerUnloading the Tiller Changing Belt From LOW Range to High RangeChoosing Wheel Tine Speeds Changing Belt From High Range to LOW RangeMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the beltLet the tiller do the work Tilling depthsAvoid tilling wet, soggy soil To help avoid personal injury, be awareAvoid making footprints Suggested tilling patternsTilling on slopes Tilling up and down slopesClearing the tines Terrace GardeningPower Composting Wide-Row PlantingTilling Under Corn As you move forward into a rowRemoving And Replacing The Tine Attachment Removing Tine AttachmentMove the tiller to level ground To Avoid Personal Injury or Damage to EquipmentPTO Power Unit Operating Instructions Installing the Tine AttachmentSetting Up Non-Powered Attach- ments Operating Stationary AttachmentsStopping the Engine Move Tines/PTO Clutch Lever -22 into EngageEvery ProcedureHours Tighten Bolts and Nuts MaintenanceTiller Lubrication Transmission Gear Oil Maintenance Checking the Power Unit Oil LevelChecking for Oil Leaks Checking Gear Oil LevelsAdding or Changing Gear Oil Checking the TineImportant Two For Dipsticks With Hot/Cold MarkingsAdding Gear Oil to PTO Power Unit Transmission Reinstall the oil level check plug. Tighten it securelyDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionDrive Belt Maintenance Measuring and Adjusting Drive Belt TensionHow to Measure Belt Tension Belt Adjustment ToolReplacing the Drive Belt Place the Wheels/Tines/PTO DriveRemoving the Belt Push the belt upward to create slack in the belt FigureReverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse the Drive System Installing a New Reverse DiscChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceChecking Tines for Wear Single Tine Replacement Removing and Replacing a Tine Holder AssemblyRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTine Shaft Maintenance Tire and Wheel MaintenanceAir Cleaner Maintenance Throttle Cable MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Troubleshooting Procedures Connecting RodLinkage EccentricAppendix a Troubleshooting Tines Turn, But Wheels Won’tWheel Weights OEM-290-266 Troy-BiltPTO Log Splitter OEM-290-258Row Marker Attachment OEM-290-257 Sweep Cultivator OEM-290-260Description QTY Part DescriptionParts List 725-04367 Handlebar Wire Harness Assy GW-9250 Handlebar Switch-forwardGW-9548 Bolt-Hex hd., flanged self-locking GW-9119710-3005 710-04049712-04065 1900864Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel Speed Lever Belt Drive SystemEngines and Engine Mount Wheel AssembliesPower Unit Transmission Assemblies Drive Shaft Assembly Pinion Shaft AssemblyFrom Transmission Housing Transmission AssemblyPart Description QTY Miscellaneous PartsParts List Tiller Drive Shaft Assembly Transmission Housing and DipstickBolo Tine Assemblies Description QTY Standard Tilling Tines Description QTY Custom Tilling TinesModels E683G & E683F GW-96515 Cable-battery, positive and negative Washers for cables and wires 736-0119725-04346 Wire Harness & Connecting GW-97020TROY-BILT Tiller Lifetime Limited Warranty TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019