Troy-Bilt E683G-Big Red Removing And Replacing The Tine Attachment, Removing Tine Attachment

Page 25

Section 4: Operation

PTO POWER UNIT

Your tiller is a self-contained PTO (Power Take-Off) Power Unit that was shipped with a tine attachment installed. The tine attachment can be quickly removed and replaced with other optional attachments. The following instructions will familiarize you with your PTO Power Unit. Please read these pages carefully.

Figure 4-21: PTO Power Unit and tine attachment.

Removing And Replacing The Tine Attachment

 

Wheels/Tines/PTO

 

Wheel

Drive Lever

Engine

Speed

 

 

Throttle Lever

Lever

 

 

 

 

Forward

 

Interlock Levers

Tines/PTO

Depth

Clutch

Regulator

Lever

Lever

Figure 4-22: PTO Power Unit controls.

VERY IMPORTANT

Before operating your PTO Power Unit for the first time, make sure that you have:

Read all the safety instructions in Section 1 of this Manual and in the Manual supplied with any attach- ment.

Read the controls information and operating procedures for the tiller and engine described in Sections 3 and 4 of this Manual and in the Engine Owner’s Manual.

Read and understand the assembly instructions, controls informa- tion, and operating procedures for the attachment as described in the Attachment Owner’s Manual supplied with the attachment.

The following steps explain how to remove and replace the tine attachment. You will need a 3/4" wrench (minimum 12" long for leverage).

Removing Tine Attachment

1. Move the tiller to level ground.

2. Be sure the engine is stopped, the electric start key is removed, and the spark plug wire is disconnected and moved away from spark plug.

CAUTION

TO AVOID PERSONAL INJURY OR DAMAGE TO EQUIPMENT:

Stop the engine, remove the electric start key, disconnect the spark plug wire and let the engine and muffler cool before removing or installing any attachment.

Do not place hands, tools, or any object near or inside the PTO access area while the engine is running.

When removing or replacing the tine attachment, be careful of the sharp edges on the tiller hood. Wear thick gloves for hand protection.

When the tine attachment is removed, always prop it up with a block to prevent the attachment from falling forward.

3. Place a sturdy support under the engine to prevent the engine from tipping forward when the tine attachment is removed (Figure 4-23).

4.Place the Wheels/Tines/PTO Drive Lever into NEUTRAL (Figure 4-22).

5. Place Tines/PTO Clutch Lever in DISENGAGE (Figure 4-22).

6. Place Wheel Speed Lever into FREE WHEEL (Figure 4-22).

Figure 4-23: Block up engine.

7.Loosen the two swing-out bolts (Figure 4-24) that connect the power unit transmission to the tine attachment and swing out the bolts (Figure 4-25).

HINT: Loosening swing-out bolts can be difficult. Use an extra-long wrench for leverage.

8.Tip the PTO power unit forward about one inch with one hand while pulling the tine attachment back (Figure 4-26). The guide pin on the power unit will slide out of the guide hole in the tine attachment (Figure 4-27).

25

Image 25
Contents Operator’s Manual Table of Contents Before cleaning, repairing, or Safety Alert SymbolTines/PTO Drive Lever into SafetyAll controls. Do not attempt to Restrain the tillerVarious symbols shown here, with word Operating SymbolsYour unit may not have all of the symbols Descriptions are used on the tiller and engineIntroduction Tools/Materials Needed for AssemblyInspect Unit Attach HandlebarConnect Wire Harness AssemblyMove Tiller Off Shipping Platform Left-Side Clamp NutRemove the temporary screw J, Figure Check Gear Oil LevelsAttach Engine Throttle Lever and Cable Adjust Air Pressure in TiresAdd Motor Oil to Engine Oil Level HoleConnect the Wire Harness Receptacle Install Battery CablesTo Avoid Personal Injury or Property Damage Never bring a gas can near the positiveWheels/Tines/PTO Drive Lever PTO Attachments FeatureForward Interlock Levers EngineHandlebar Height Adjustment Lever Features and ControlsWheel Speed Lever Tines/PTO Clutch LeverEngine Controls Engine Throttle Lever Keyswitch StarterPre-Start Checklist Following steps describe how to start and stop the engineBreak-In Operation Starting and Stopping the EngineStarting the Engine OperationMove engine throttle lever -2 away from Stop Operating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and TillingStopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making TurnsHow to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyLoading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to High RangeChanging Belt From High Range to LOW Range Choosing Wheel Tine SpeedsMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the beltTilling depths Let the tiller do the workAvoid tilling wet, soggy soil To help avoid personal injury, be awareSuggested tilling patterns Avoid making footprintsTilling on slopes Tilling up and down slopesTerrace Gardening Clearing the tinesWide-Row Planting Power CompostingTilling Under Corn As you move forward into a rowRemoving Tine Attachment Removing And Replacing The Tine AttachmentMove the tiller to level ground To Avoid Personal Injury or Damage to EquipmentInstalling the Tine Attachment PTO Power Unit Operating InstructionsOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStopping the Engine Move Tines/PTO Clutch Lever -22 into EngageEvery ProcedureHours Tighten Bolts and Nuts MaintenanceTiller Lubrication Checking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil LevelsChecking the Tine Adding or Changing Gear OilImportant Two For Dipsticks With Hot/Cold MarkingsReinstall the oil level check plug. Tighten it securely Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionMeasuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension Belt Adjustment ToolPlace the Wheels/Tines/PTO Drive Replacing the Drive BeltRemoving the Belt Push the belt upward to create slack in the belt FigureReverse Disc Inspection Reverse Drive System MaintenanceInstalling a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceChecking Tines for Wear Removing and Replacing a Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Throttle Cable MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Connecting Rod Troubleshooting ProceduresLinkage EccentricTines Turn, But Wheels Won’t Appendix a TroubleshootingTroy-BiltPTO Log Splitter OEM-290-258 Wheel Weights OEM-290-266Row Marker Attachment OEM-290-257 Sweep Cultivator OEM-290-260Part Description Description QTYParts List GW-9250 Handlebar Switch-forward 725-04367 Handlebar Wire Harness AssyGW-9548 Bolt-Hex hd., flanged self-locking GW-9119710-04049 710-3005712-04065 1900864Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Belt Drive System Wheel Speed LeverEngines and Engine Mount Wheel AssembliesPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyFrom Transmission Assembly Transmission HousingPart Description QTY Miscellaneous PartsParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Description QTY Standard Tilling TinesModels E683G & E683F Washers for cables and wires 736-0119 GW-96515 Cable-battery, positive and negative725-04346 Wire Harness & Connecting GW-97020TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty