Troy-Bilt E683G-Big Red, 683-Horse Tiller Drive Shaft Assembly, Transmission Housing and Dipstick

Page 55

MODELS 683F. E683G & E683F

Parts List

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

1

1915068

Screw–self-sealing,1/4"-20 x 5/8"

5

2

GW-20873

Cover–tiller housing

1

4

711-04082

Shaft–tiller tine

1

5

741-3037

Ball Bearing

2

61901976 Worm Gear–bronze, tiller tine

shaft

1

7GW-1104 Key–tiller tine shaft, woodruff key. 1

8

721-04035

Seal–oil, tiller tine shaft

2

 

TILLER DRIVE SHAFT ASSEMBLY

 

9

716-0101

Retaining Ring–external

2

10

1909138

Dog Clutch–tiller drive shaft

1

11

GW-9301

Key–3/16" x 1"

1

12

GW-2127

Spring–dog clutch

1

13

GW-1138-1

Shim–dog clutch, 1/16"(.62") thick . 1

14

1915069

Screw–self-sealing,1/4"-20 x 7/8"

3

15

GW-1115

Cap–rear bearing

1

17

GW-1224-1

Shim–front bearing cap, .010"

As

 

 

thick

Req'd

17

GW-1224-2

Shim–same as above, .030"

As

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

thick

Req'd

17

GW-1224-3

Shim–same as above, .005"

As

 

 

thick

Req'd

17

GW-1224-4

Shim–same as above, .062"

As

 

 

thick

Req'd

18

GW-1714

Bearing & Race

2

 

 

(incl. one bearing GW-9400

 

 

 

and one cup (race) GW-9401)

 

19

GW-2653

Shaft–main tiller drive

1

20

721-04030

Seal–oil, drive shaft, front

1

21

GW-9517

Retaining Ring–internal

1

TRANSMISSION HOUSING AND DIPSTICK

231901971 Housing–tiller attachment (Empty housing without shafts, gears, seals,

 

 

dipstick, etc.)

1

24

1909157

Dipstick–oil, tiller attachment

1

 

TRANSMISSION ASSEMBLY

 

618-04003

Transmission –Tiller

 

 

 

(Includes Ref. 1-24)

1

55

Image 55
Contents Operator’s Manual Table of Contents Before cleaning, repairing, or Safety Alert SymbolRestrain the tiller SafetyTines/PTO Drive Lever into All controls. Do not attempt toDescriptions are used on the tiller and engine Operating SymbolsVarious symbols shown here, with word Your unit may not have all of the symbolsAttach Handlebar Tools/Materials Needed for AssemblyIntroduction Inspect UnitLeft-Side Clamp Nut AssemblyConnect Wire Harness Move Tiller Off Shipping PlatformRemove the temporary screw J, Figure Check Gear Oil LevelsOil Level Hole Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Add Motor Oil to EngineNever bring a gas can near the positive Install Battery CablesConnect the Wire Harness Receptacle To Avoid Personal Injury or Property DamageEngine PTO Attachments FeatureWheels/Tines/PTO Drive Lever Forward Interlock LeversTines/PTO Clutch Lever Features and ControlsHandlebar Height Adjustment Lever Wheel Speed LeverEngine Controls Engine Throttle Lever Keyswitch StarterStarting and Stopping the Engine Following steps describe how to start and stop the enginePre-Start Checklist Break-In OperationStarting the Engine OperationMove engine throttle lever -2 away from Stop Moving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to High Range Changing Speed BeltsLoading the Tiller Unloading the TillerGo to right side of tiller and finish seating the belt Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Move the Wheels/Tines/PTO Drive Lever into NeutralTo help avoid personal injury, be aware Let the tiller do the workTilling depths Avoid tilling wet, soggy soilTilling up and down slopes Avoid making footprintsSuggested tilling patterns Tilling on slopesTerrace Gardening Clearing the tinesAs you move forward into a row Power CompostingWide-Row Planting Tilling Under CornTo Avoid Personal Injury or Damage to Equipment Removing And Replacing The Tine AttachmentRemoving Tine Attachment Move the tiller to level groundInstalling the Tine Attachment PTO Power Unit Operating InstructionsMove Tines/PTO Clutch Lever -22 into Engage Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the EngineEvery ProcedureHours Tighten Bolts and Nuts MaintenanceTiller Lubrication Checking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Important TwoAdding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionReinstall the oil level check plug. Tighten it securely Draining and Filling PTO Power Unit TransmissionBelt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionPush the belt upward to create slack in the belt Figure Replacing the Drive BeltPlace the Wheels/Tines/PTO Drive Removing the BeltReverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceChecking Tines for Wear Replacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Removing Tine Holder AssemblyThrottle Cable Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Eccentric Troubleshooting ProceduresConnecting Rod LinkageTines Turn, But Wheels Won’t Appendix a TroubleshootingSweep Cultivator OEM-290-260 Wheel Weights OEM-290-266Troy-BiltPTO Log Splitter OEM-290-258 Row Marker Attachment OEM-290-257Part Description Description QTYParts List GW-9119 725-04367 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9548 Bolt-Hex hd., flanged self-locking1900864 710-3005710-04049 712-04065Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel Assemblies Wheel Speed LeverBelt Drive System Engines and Engine MountPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyFrom Miscellaneous Parts Transmission HousingTransmission Assembly Part Description QTYParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Description QTY Standard Tilling TinesModels E683G & E683F GW-97020 GW-96515 Cable-battery, positive and negativeWashers for cables and wires 736-0119 725-04346 Wire Harness & ConnectingTROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty