Troy-Bilt 683-Horse Operation, Starting the Engine, Move engine throttle lever -2 away from Stop

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Section 4: Operation

Wheels/Tines/PTO

Drive Lever

Wheel

Speed

Lever

Recoil Start Rope (at front of engine)

Tines/PTO

Clutch Lever

Figure 4-2: Tiller and engine controls.

Engine Throttle

Lever

Forward

Interlock Levers

Depth

Regulator

Lever

CAUTION

T o h e l p p r e v e n t s e r i o u s personal injury or damage to equipment:

Always place Wheels/Tines/PTO Drive Lever into NEUTRAL before starting engine, and before engaging wheels, tines or other PTO-driven attachments.

Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas.

Avoid engine muffler and nearby areas. Temperatures in these areas may exceed 150oF.

Starting the Engine:

1.With the engine off, place the Wheels/ Tines/PTO Drive Lever (Figure 4-2) in the NEUTRAL position. If in the FORWARD position, tap the lever sharply upward, it should automatically move into NEUTRAL position.

2.Put the Depth Regulator Lever in the Travel position (lever all the way down) so that the tines are off the ground. To do this, lift up on the handlebars, pull the lever (Figure 4-2) back, and push it down all the way to the top detent (notched) position.

3.Move the Wheel Speed Lever (Figure 4-2) to either the SLOW or FAST position. Be sure to roll the wheels while shifting the lever until the wheels engage.

NOTE: If using a PTO stationary attach- ment, move the Wheel Speed Lever into FREEWHEEL and block the wheels to prevent the equipment from moving (Figure 4-29 on page 29).

4.Move the Tines/PTO Clutch Lever into DISENGAGE position (Figure 4-2).

NOTE: Use the ENGAGE position if you want the tines to revolve or to apply power to a PTO-driven stationary attachment.

5.If engine is equipped with a fuel valve, turn valve to OPEN position as instructed in the separate Engine Owner’s Manual.

6.If engine is equipped with an ON/OFF switch, move the switch to ON.

7.Move engine throttle lever (Figure 4-2) away from STOP.

8.Choke or prime engine as instructed in the separate Engine Owner’s Manual.

9.If not equipped with an electric start system, place one hand on the fuel tank to stabilize the unit when you pull the recoil starter rope. Use the recoil starter rope to start the engine as instructed in the separate Engine Owner’s Manual.

10.If equipped with an electric start system, turn key to START position to crank engine then release when engine starts. If the engine does not start right away, do not hold key at START for more than a few seconds. Release then try again after a short pause. Damage to starter motor can occur if it is cranked more than 15 seconds per minute.

11.If the engine does not start after a number of tries, refer to the Engine Owner’s Manual for specific instructions.

12.When engine starts, move the Throttle Lever to the SLOW position and then gradually move choke lever (on engines so equipped) to OFF or RUN position.

13.Move the throttle speed control to FAST setting when tilling.

Starting Electric Start Engines with the Recoil Starter Rope

You may, at some point, have to start an electric start engine with the recoil starter rope. Before attempting to do so, perform the following applicable steps:

If you suspect the battery charge is weak, and there is no visible damage. Disconnect cables from battery and clean both cable terminals, and the battery posts in accordance with the instructions provided in Section 5, Battery Care and Maintenance.

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Contents Operator’s Manual Table of Contents Before cleaning, repairing, or Safety Alert SymbolRestrain the tiller SafetyTines/PTO Drive Lever into All controls. Do not attempt toDescriptions are used on the tiller and engine Operating SymbolsVarious symbols shown here, with word Your unit may not have all of the symbolsAttach Handlebar Tools/Materials Needed for AssemblyIntroduction Inspect UnitLeft-Side Clamp Nut AssemblyConnect Wire Harness Move Tiller Off Shipping PlatformRemove the temporary screw J, Figure Check Gear Oil LevelsOil Level Hole Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Add Motor Oil to EngineNever bring a gas can near the positive Install Battery CablesConnect the Wire Harness Receptacle To Avoid Personal Injury or Property DamageEngine PTO Attachments FeatureWheels/Tines/PTO Drive Lever Forward Interlock LeversTines/PTO Clutch Lever Features and ControlsHandlebar Height Adjustment Lever Wheel Speed LeverEngine Controls Engine Throttle Lever Keyswitch StarterStarting and Stopping the Engine Following steps describe how to start and stop the enginePre-Start Checklist Break-In OperationOperation Starting the EngineMove engine throttle lever -2 away from Stop Moving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to High Range Changing Speed BeltsLoading the Tiller Unloading the TillerGo to right side of tiller and finish seating the belt Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Move the Wheels/Tines/PTO Drive Lever into NeutralTo help avoid personal injury, be aware Let the tiller do the workTilling depths Avoid tilling wet, soggy soilTilling up and down slopes Avoid making footprintsSuggested tilling patterns Tilling on slopesTerrace Gardening Clearing the tinesAs you move forward into a row Power CompostingWide-Row Planting Tilling Under CornTo Avoid Personal Injury or Damage to Equipment Removing And Replacing The Tine AttachmentRemoving Tine Attachment Move the tiller to level groundInstalling the Tine Attachment PTO Power Unit Operating InstructionsMove Tines/PTO Clutch Lever -22 into Engage Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the EngineProcedure EveryHours Maintenance Tighten Bolts and NutsTiller Lubrication Checking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Important TwoAdding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionReinstall the oil level check plug. Tighten it securely Draining and Filling PTO Power Unit TransmissionBelt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionPush the belt upward to create slack in the belt Figure Replacing the Drive BeltPlace the Wheels/Tines/PTO Drive Removing the BeltReverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Replacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Removing Tine Holder AssemblyThrottle Cable Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Eccentric Troubleshooting ProceduresConnecting Rod LinkageTines Turn, But Wheels Won’t Appendix a TroubleshootingSweep Cultivator OEM-290-260 Wheel Weights OEM-290-266Troy-BiltPTO Log Splitter OEM-290-258 Row Marker Attachment OEM-290-257Part Description Description QTYParts List GW-9119 725-04367 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9548 Bolt-Hex hd., flanged self-locking1900864 710-3005710-04049 712-04065Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel Assemblies Wheel Speed LeverBelt Drive System Engines and Engine MountPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyFrom Miscellaneous Parts Transmission HousingTransmission Assembly Part Description QTYParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Description QTY Standard Tilling TinesModels E683G & E683F GW-97020 GW-96515 Cable-battery, positive and negativeWashers for cables and wires 736-0119 725-04346 Wire Harness & ConnectingTROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty