Troy-Bilt E683G-Big Red, 683-Horse, E683F-Horse manual From

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Parts List

MODELS 683F. E683G & E683F

POWER UNIT TRANSMISSION ASSEMBLIES

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Contents Operator’s Manual Table of Contents Safety Alert Symbol Before cleaning, repairing, orSafety Tines/PTO Drive Lever intoAll controls. Do not attempt to Restrain the tillerOperating Symbols Various symbols shown here, with wordYour unit may not have all of the symbols Descriptions are used on the tiller and engineTools/Materials Needed for Assembly IntroductionInspect Unit Attach HandlebarAssembly Connect Wire HarnessMove Tiller Off Shipping Platform Left-Side Clamp NutCheck Gear Oil Levels Remove the temporary screw J, FigureAdjust Air Pressure in Tires Attach Engine Throttle Lever and CableAdd Motor Oil to Engine Oil Level HoleInstall Battery Cables Connect the Wire Harness ReceptacleTo Avoid Personal Injury or Property Damage Never bring a gas can near the positivePTO Attachments Feature Wheels/Tines/PTO Drive LeverForward Interlock Levers EngineFeatures and Controls Handlebar Height Adjustment LeverWheel Speed Lever Tines/PTO Clutch LeverKeyswitch Starter Engine Controls Engine Throttle LeverFollowing steps describe how to start and stop the engine Pre-Start ChecklistBreak-In Operation Starting and Stopping the EngineStarting the Engine OperationMove engine throttle lever -2 away from Stop Cold Weather Operation Operating the TillerStopping the Engine and Tiller Moving the Tiller Forward and TillingMoving the Tiller in Reverse Stopping Reverse MotionTo Stop the Engine Making TurnsTesting the Forward Interlock Safety System How to Check the Interlock SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyChanging Speed Belts Loading the TillerUnloading the Tiller Changing Belt From LOW Range to High RangeChoosing Wheel Tine Speeds Changing Belt From High Range to LOW RangeMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the beltLet the tiller do the work Tilling depthsAvoid tilling wet, soggy soil To help avoid personal injury, be awareAvoid making footprints Suggested tilling patternsTilling on slopes Tilling up and down slopesClearing the tines Terrace GardeningPower Composting Wide-Row PlantingTilling Under Corn As you move forward into a rowRemoving And Replacing The Tine Attachment Removing Tine AttachmentMove the tiller to level ground To Avoid Personal Injury or Damage to EquipmentPTO Power Unit Operating Instructions Installing the Tine AttachmentSetting Up Non-Powered Attach- ments Operating Stationary AttachmentsStopping the Engine Move Tines/PTO Clutch Lever -22 into EngageEvery ProcedureHours Tighten Bolts and Nuts MaintenanceTiller Lubrication Transmission Gear Oil Maintenance Checking the Power Unit Oil LevelChecking for Oil Leaks Checking Gear Oil LevelsAdding or Changing Gear Oil Checking the TineImportant Two For Dipsticks With Hot/Cold MarkingsAdding Gear Oil to PTO Power Unit Transmission Reinstall the oil level check plug. Tighten it securelyDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionDrive Belt Maintenance Measuring and Adjusting Drive Belt TensionHow to Measure Belt Tension Belt Adjustment ToolReplacing the Drive Belt Place the Wheels/Tines/PTO DriveRemoving the Belt Push the belt upward to create slack in the belt FigureReverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse the Drive System Installing a New Reverse DiscChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceChecking Tines for Wear Single Tine Replacement Removing and Replacing a Tine Holder AssemblyRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTine Shaft Maintenance Tire and Wheel MaintenanceAir Cleaner Maintenance Throttle Cable MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Troubleshooting Procedures Connecting RodLinkage EccentricAppendix a Troubleshooting Tines Turn, But Wheels Won’tWheel Weights OEM-290-266 Troy-BiltPTO Log Splitter OEM-290-258Row Marker Attachment OEM-290-257 Sweep Cultivator OEM-290-260Description QTY Part DescriptionParts List 725-04367 Handlebar Wire Harness Assy GW-9250 Handlebar Switch-forwardGW-9548 Bolt-Hex hd., flanged self-locking GW-9119710-3005 710-04049712-04065 1900864Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel Speed Lever Belt Drive SystemEngines and Engine Mount Wheel AssembliesPower Unit Transmission Assemblies Drive Shaft Assembly Pinion Shaft AssemblyFrom Transmission Housing Transmission AssemblyPart Description QTY Miscellaneous PartsParts List Tiller Drive Shaft Assembly Transmission Housing and DipstickBolo Tine Assemblies Description QTY Standard Tilling Tines Description QTY Custom Tilling TinesModels E683G & E683F GW-96515 Cable-battery, positive and negative Washers for cables and wires 736-0119725-04346 Wire Harness & Connecting GW-97020TROY-BILT Tiller Lifetime Limited Warranty TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019