Troy-Bilt 683-Horse, E683G-Big Red, E683F-Horse manual Drive Shaft Assembly, Pinion Shaft Assembly

Page 51

MODELS 683F. E683G & E683F

Parts List

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

TRANSMISSION COVER & SHIFT LEVER

BRACKET ASSEMBLIES

11186299 Bolt–hex hd., #10-32 x 3/8",

self-locking flange

3

2GW-9463 Knob–tines/PTO clutch lever,

 

 

tapered, plastic

1

3

GW-2263

Detent Plate–tines/PTO clutch lever

1

4777I20945 Decal–operating instructions,

detent plate

1

51186349 Bolt–flanged hex hd.,

3/8-16 x 1-1/2"

4

71186329 Bolt–flanged hex hd.,

 

 

5/16-18 x 3/4", Grade 5

1

9

736-0275

Washer–flat, 5/16", S.A.E

1

11

GW-9362

Pin–spring, 1/8"

1

12GW-9838 Nut–castle (slotted), 1/2"-20, call Tech Service for tightening instructions. ............................ 1

13

GW-9934

Washer–shoulder, 1/2"

1

14

GW-9932

Washer–disc spring

2

15

GW-2178

Lever–wheel speed shift

1

16

GW-2523

Cover–power unit transmission ....

1

17

GW-1123

Gasket–transmission cover

1

18

710-0376

Bolt–hex hd., 5/16-18 x 1", Grade 5,

 

 

 

(remove with care)

1

19

712-3010

Nut–hex, 5/16"-18

1

20

1901439

Spring–neutral plunger (remove

 

 

 

with care)

1

21GW-1035 Plunger–neutral (remove with care) 1

221901440 Clip Ring–retains neutral plunger . 1

23

1186393

Nut–hex, flange locknut, 3/8"-16...

1

24

1902004

Bolt–hex hd., 3/8-16x1-1/2",

 

 

 

threaded full length

1

 

TINES/PTO CLUTCH LEVER ASSEMBLY

1

25

786-04002

Lever–eccentric, tines/PTO clutch.

26

710-3013

Bolt–hex hd., 1/4-20 x 1/2"

1

27

741-04008

Bushing–tines/PTO clutch lever

 

 

 

eccentric shaft

1

28

GW-9516

Retaining Ring–(snap ring),

 

 

 

external

2

29

GW-2461

Eccentric–shaft, tines/PTO clutch

 

 

 

lever

1

30

GW-9911

Lockwasher–hi-collar, 1/4"

1

31

GW-9672

Screw–socket hd., 1/4-20 x 3/8" ...

1

 

 

DRIVE SHAFT ASSEMBLY

 

33

716-0101

Retaining Ring–external

1

34

1909139

Dog Clutch–power unit

1

35

GW-9301

Key–3/16 sq. x 1"

3

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

36

1100004

Bolt–hex hd., 5/16-24 x 3/4", self-

 

 

 

locking flange, Grade 5

1

37

GW-9944

Washer–disc spring (concave)

1

38GW-2107 Pulley–transmission drive, cast iron 1

39GW-50027 Washer–flat, hardened shoulder

 

 

1-1/4"

1

40

1186310

Bolt–hex hd., 1/4-20 x 3/4", front

 

 

 

bearing cap

3

42

718-04007

Cap–front bearing

1

43

721-04044

Seal–oil, front bearing cap

1

45

GW-1224-1

Shim–front bearing cap, .

As Req'd

 

 

010" thick

45

GW-1224-2

Shim–as above, .030"

As Req'd

45

GW-1224-3

Shim–as above, .005"

As Req'd

45

GW-1224-4

Shim–as above, .062"

As Req'd

46

GW-1714

Bearing & Race

 

 

 

 

(incl. one bearing GW-9400

 

 

 

 

and one cup (race) GW-9401) ...

2

47

GW-2655

Shaft–main drive, power unit

1

48

721-04030

Seal–oil, drive shaft, rear

1

49

GW-9517

Retaining Ring–(snap ring), internal

1

 

PINION SHAFT ASSEMBLY

 

 

50

715-0121

Pin–roll (spirol), 1/4 x 2"

2

51

718-04006

Plug–retaining, pinion bearing

2

52

GW-9604

O-Ring–retaining plug

2

53

GW-1132-1

Shim–retaining plug, 1-1/64" inner

 

 

 

dia., .033" thick (on right side

 

 

 

only one GW-1132-1 shim is also

 

 

 

used between bearing and washer,

 

 

Ref. No.’s 54 & 55)

As

 

 

 

Req'd

53GW-1132-2 Shim–same as GW-1132-1, .062". As Req’d

53GW-1132-3 Shim–same as GW-1132-1, .010" As Req'd

54

GW-9404

Bearing–ball, pinion shaft

2

55

GW-1126

Washer–pinion shaft

2

56

GW-1222

Stem Pinion–slow speed gear &

 

 

 

shaft

1

57

GW-9502

Ring–retaining, external

1

58

GW-2656

Worm Gear–bronze, wheel drive...

1

59

GW-9300

Key–3/16" x 5/8"

1

60

GW-1233

Gear–fast speed pinion

1

 

 

(continued on page 53)

 

51

Image 51
Contents Operator’s Manual Table of Contents Before cleaning, repairing, or Safety Alert SymbolRestrain the tiller SafetyTines/PTO Drive Lever into All controls. Do not attempt toDescriptions are used on the tiller and engine Operating SymbolsVarious symbols shown here, with word Your unit may not have all of the symbolsAttach Handlebar Tools/Materials Needed for AssemblyIntroduction Inspect UnitLeft-Side Clamp Nut AssemblyConnect Wire Harness Move Tiller Off Shipping PlatformRemove the temporary screw J, Figure Check Gear Oil LevelsOil Level Hole Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Add Motor Oil to EngineNever bring a gas can near the positive Install Battery CablesConnect the Wire Harness Receptacle To Avoid Personal Injury or Property DamageEngine PTO Attachments FeatureWheels/Tines/PTO Drive Lever Forward Interlock LeversTines/PTO Clutch Lever Features and ControlsHandlebar Height Adjustment Lever Wheel Speed LeverEngine Controls Engine Throttle Lever Keyswitch StarterStarting and Stopping the Engine Following steps describe how to start and stop the enginePre-Start Checklist Break-In OperationOperation Starting the EngineMove engine throttle lever -2 away from Stop Moving the Tiller Forward and Tilling Cold Weather OperationOperating the Tiller Stopping the Engine and TillerMaking Turns Moving the Tiller in ReverseStopping Reverse Motion To Stop the EngineTransporting The Tiller Around Your Property Testing the Forward Interlock Safety SystemHow to Check the Interlock System Loading and Unloading the TillerChanging Belt From LOW Range to High Range Changing Speed BeltsLoading the Tiller Unloading the TillerGo to right side of tiller and finish seating the belt Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Move the Wheels/Tines/PTO Drive Lever into NeutralTo help avoid personal injury, be aware Let the tiller do the workTilling depths Avoid tilling wet, soggy soilTilling up and down slopes Avoid making footprintsSuggested tilling patterns Tilling on slopesTerrace Gardening Clearing the tinesAs you move forward into a row Power CompostingWide-Row Planting Tilling Under CornTo Avoid Personal Injury or Damage to Equipment Removing And Replacing The Tine AttachmentRemoving Tine Attachment Move the tiller to level groundInstalling the Tine Attachment PTO Power Unit Operating InstructionsMove Tines/PTO Clutch Lever -22 into Engage Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Stopping the EngineProcedure EveryHours Maintenance Tighten Bolts and NutsTiller Lubrication Checking Gear Oil Levels Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking for Oil LeaksFor Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Important TwoAdding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionReinstall the oil level check plug. Tighten it securely Draining and Filling PTO Power Unit TransmissionBelt Adjustment Tool Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension How to Measure Belt TensionPush the belt upward to create slack in the belt Figure Replacing the Drive BeltPlace the Wheels/Tines/PTO Drive Removing the BeltReverse Disc Inspection Reverse Drive System MaintenanceReplacing the Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Checking and Adjusting Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Replacing Tines Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Removing Tine Holder AssemblyThrottle Cable Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Air Cleaner MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Eccentric Troubleshooting ProceduresConnecting Rod LinkageTines Turn, But Wheels Won’t Appendix a TroubleshootingSweep Cultivator OEM-290-260 Wheel Weights OEM-290-266Troy-BiltPTO Log Splitter OEM-290-258 Row Marker Attachment OEM-290-257Part Description Description QTYParts List GW-9119 725-04367 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9548 Bolt-Hex hd., flanged self-locking1900864 710-3005710-04049 712-04065Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Wheel Assemblies Wheel Speed LeverBelt Drive System Engines and Engine MountPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyFrom Miscellaneous Parts Transmission HousingTransmission Assembly Part Description QTYParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Description QTY Standard Tilling TinesModels E683G & E683F GW-97020 GW-96515 Cable-battery, positive and negativeWashers for cables and wires 736-0119 725-04346 Wire Harness & ConnectingTROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty