Troy-Bilt E683G-Big Red, 683-Horse Wheel Speed Lever, Belt Drive System, Engines and Engine Mount

Page 49

MODELS 683F. E683G & E683F

Parts List

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

 

 

 

 

 

 

WHEEL SPEED LEVER

 

1

GW-9362

Pin–spring, 1/8"

1

2

GW-9838

Nut–castle (slotted), 1/2"-20

1

3

GW-9934

Washer–shoulder, 1/2"

1

4

GW-9932

Washer–disc spring

2

5

GW-2628

Lever–wheel speed shift

1

6

1902240

Knob–wheel speed shift lever

1

7

GW-9317

Pin–cotter, 3/32" x 1"

1

8GW-1515 Connecting rod, wheel speed –shift

 

 

lever (Incl. Ref. 7 & Ref. 9)

1

9

GW-1033

Swivel–connecting rod

1

10

736-0275

Washer–flat, 5/16", S.A.E

1

11

714-04048

Pin–hair cotter

1

12

712-0158

Locknut–hex hd., 5/16"-18

1

13

710-0514

Bolt–flanged hex hd., 3/8-16 x 1"

5

14

736-0169

Lockwasher–spring lock, 3/8"

5

15

736-3050

Washer–flat, 3/8", S.A.E

8

17

GW-1113-1

Bushing–spacer, 19/64" (.300"lg.)....

4

18

GW-9120

Ring–retaining (tolerance ring)

1

 

 

BELT DRIVE SYSTEM

 

 

19

GW-2102

Block– belt adjustment, 3-7/8"

1

20

GW-2100

Rod– belt adjust., 7" with

 

 

 

 

measuring gauge

1

21

777I20942

Decal– engine stabilization

1

22

1100012

Bolt–hex hd., 3/8-24 x 1-1/2"

1

23

756-04171

Disc–reverse

1

24

GW-9245

Belt–forward drive (no substitute

 

 

 

due to extra strength required)

1

25

619-04124

Pulley–engine power take off

1

26

736-04192

Shim–engine pulley, 1/16"

As Req'd

26

736-04187

Shim–as above, 1/32"

As Req'd

REF

PART

 

 

No.

No.

DESCRIPTION

QTY.

27GW-9303 Key–engine pulley, 3/16"sq. x 2-1/2" 1

ENGINES AND ENGINE MOUNT

28710-0376 Bolt–hex hd., 5/16-18 x 1", Grade 5...... 2

29

712-3010

Nut, hex, 5/16-18

1

30

GW-1034

Bar–engine mounting

2

31

GW-9147

Plug–thread protector, red plastic....

2

32

710-04458

Bolt–hex hd., 5/16-24 x 1-1/8"

4

33

736-0119

Lockwasher–spring lock, 5/16"

4

34

1916274001

Mount– engine to tiller

1

36

736-3052

Washer, flat, .406 x 1.0 x .105

1

777S30647

Decal–hot surface warning

1

 

 

WHEEL ASSEMBLIES

 

43

710-0606

Screw, Hex, 1/4-20 x 1-1/2"

2

45634-04231 **Wheel & Tire Assy – 16 x 4:6 x 8" tubeless tire with valve stem, on one-

 

piece steel rim

2

46

712-04064 Nut, Hex Flange, 1/4-20

2

*Contact an authorized engine dealer, Troy-Bilt dealer or the Factory for replacement engine information.

Contact an authorized engine dealer for engine service or parts. Refer to the engine name-

plate for engine model and type information.

**For correct traction and directional control, Bar Tread Tires should be mounted on the tiller so the closed end of the “V” in the tire tread on top of the tire faces forward.

49

Image 49
Contents Operator’s Manual Table of Contents Before cleaning, repairing, or Safety Alert SymbolTines/PTO Drive Lever into SafetyAll controls. Do not attempt to Restrain the tillerVarious symbols shown here, with word Operating SymbolsYour unit may not have all of the symbols Descriptions are used on the tiller and engineIntroduction Tools/Materials Needed for AssemblyInspect Unit Attach HandlebarConnect Wire Harness AssemblyMove Tiller Off Shipping Platform Left-Side Clamp NutRemove the temporary screw J, Figure Check Gear Oil LevelsAttach Engine Throttle Lever and Cable Adjust Air Pressure in TiresAdd Motor Oil to Engine Oil Level HoleConnect the Wire Harness Receptacle Install Battery CablesTo Avoid Personal Injury or Property Damage Never bring a gas can near the positiveWheels/Tines/PTO Drive Lever PTO Attachments FeatureForward Interlock Levers EngineHandlebar Height Adjustment Lever Features and ControlsWheel Speed Lever Tines/PTO Clutch LeverEngine Controls Engine Throttle Lever Keyswitch StarterPre-Start Checklist Following steps describe how to start and stop the engineBreak-In Operation Starting and Stopping the EngineStarting the Engine OperationMove engine throttle lever -2 away from Stop Operating the Tiller Cold Weather OperationStopping the Engine and Tiller Moving the Tiller Forward and TillingStopping Reverse Motion Moving the Tiller in ReverseTo Stop the Engine Making TurnsHow to Check the Interlock System Testing the Forward Interlock Safety SystemLoading and Unloading the Tiller Transporting The Tiller Around Your PropertyLoading the Tiller Changing Speed BeltsUnloading the Tiller Changing Belt From LOW Range to High RangeChanging Belt From High Range to LOW Range Choosing Wheel Tine SpeedsMove the Wheels/Tines/PTO Drive Lever into Neutral Go to right side of tiller and finish seating the beltTilling depths Let the tiller do the workAvoid tilling wet, soggy soil To help avoid personal injury, be awareSuggested tilling patterns Avoid making footprintsTilling on slopes Tilling up and down slopesTerrace Gardening Clearing the tinesWide-Row Planting Power CompostingTilling Under Corn As you move forward into a rowRemoving Tine Attachment Removing And Replacing The Tine AttachmentMove the tiller to level ground To Avoid Personal Injury or Damage to EquipmentInstalling the Tine Attachment PTO Power Unit Operating InstructionsOperating Stationary Attachments Setting Up Non-Powered Attach- mentsStopping the Engine Move Tines/PTO Clutch Lever -22 into EngageEvery ProcedureHours Tighten Bolts and Nuts MaintenanceTiller Lubrication Checking the Power Unit Oil Level Transmission Gear Oil MaintenanceChecking for Oil Leaks Checking Gear Oil LevelsChecking the Tine Adding or Changing Gear OilImportant Two For Dipsticks With Hot/Cold MarkingsReinstall the oil level check plug. Tighten it securely Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Adding Gear Oil to the Tine Attachment TransmissionMeasuring and Adjusting Drive Belt Tension Drive Belt MaintenanceHow to Measure Belt Tension Belt Adjustment ToolPlace the Wheels/Tines/PTO Drive Replacing the Drive BeltRemoving the Belt Push the belt upward to create slack in the belt FigureReverse Disc Inspection Reverse Drive System MaintenanceInstalling a New Reverse Disc Checking and Adjusting Reverse the Drive SystemChecking and Adjusting Reverse Disc Replacing the Reverse DiscAdjusting Reverse Drive Bolo Tine MaintenanceChecking Tines for Wear Removing and Replacing a Tine Holder Assembly Single Tine ReplacementRemoving Tine Holder Assembly Replacing Tines Holder AssemblyTire and Wheel Maintenance Tine Shaft MaintenanceAir Cleaner Maintenance Throttle Cable MaintenanceTesting the Forward Interlock Wiring System Inspecting Forward Interlock Wiring SystemStoring Your Tiller Connecting Rod Troubleshooting ProceduresLinkage EccentricTines Turn, But Wheels Won’t Appendix a TroubleshootingTroy-BiltPTO Log Splitter OEM-290-258 Wheel Weights OEM-290-266Row Marker Attachment OEM-290-257 Sweep Cultivator OEM-290-260Part Description Description QTYParts List GW-9250 Handlebar Switch-forward 725-04367 Handlebar Wire Harness AssyGW-9548 Bolt-Hex hd., flanged self-locking GW-9119710-04049 710-3005712-04065 1900864Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Belt Drive System Wheel Speed LeverEngines and Engine Mount Wheel AssembliesPower Unit Transmission Assemblies Pinion Shaft Assembly Drive Shaft AssemblyFrom Transmission Assembly Transmission HousingPart Description QTY Miscellaneous PartsParts List Transmission Housing and Dipstick Tiller Drive Shaft AssemblyBolo Tine Assemblies Description QTY Custom Tilling Tines Description QTY Standard Tilling TinesModels E683G & E683F Washers for cables and wires 736-0119 GW-96515 Cable-battery, positive and negative725-04346 Wire Harness & Connecting GW-97020TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019 TROY-BILT Tiller Lifetime Limited Warranty