Troy-Bilt 683-Horse Testing the Forward Interlock Safety System, Loading and Unloading the Tiller

Page 18

Section 4: Operation

4.When the turn is complete, shift to NEUTRAL and lower the handlebars. Move Tines/PTO Clutch Lever back to ENGAGE position and resume forward operation.

Transporting The Tiller Around Your Property

When the engine is running, the tiller’s powered wheels make moving the tiller to and from the garden easy. If the engine is not running set the Wheel Speed Lever to FREEWHEEL position to roll the tiller to another location.

WARNING

To help avoid personal injury from revolving tines, always put the Tines/ PTO Clutch Lever in DISENGAGE position before transporting, loading, or unloading tiller.

1.Place the Tines/PTO Clutch Lever in DISENGAGE position.

2. Move Depth Regulator Lever down all the way into the Travel setting.

3.If using engine power, move Wheel Speed Lever to either SLOW or FAST, and use the Wheels/Tines/PTO Drive Lever to drive the wheels.

4.If the engine is stopped, move Wheel Speed Lever to FREEWHEEL, and manually push tiller.

Testing the Forward

Interlock Safety System

The Forward Interlock Safety System is designed to shut the tiller engine off immediately if you lose control and cannot stop moving FORWARD by shifting the Wheels/Tines/PTO Drive Lever into NEUTRAL. When you release both Forward Interlock Levers, they send ground to the ignition system thereby stopping the engine. Squeezing one or both levers up against the handlebars enables the ignition system; therefore, you must squeeze at least one lever whenever the Wheels/Tines/PTO Drive Lever is engaged in FORWARD.

IMPORTANT: The interlock system also prevents the engine from starting if the Wheels/Tines/PTO Drive Lever is engaged in FORWARD.

DANGER

The Forward Interlock Safety System is designed for the operator’s safety. Do not disconnect or attempt to defeat the purpose of the system. If the system malfunctions, immediately contact your local authorized dealer or the TROY- BILT Technical Service Department for assistance. Do not use the tiller or the PTO power unit until the Forward Interlock Safety System is functioning properly. Always test the system before using the tiller or PTO power unit.

How to Check the Interlock System

The Forward Interlock System has an electro-mechanical design, and so is subject to normal wear and possible mal- function. Check the system for proper operation each time prior to using the tiller or PTO power unit.

To test the Forward Interlock System:

1.Move tiller outside to level ground. Remove any obstacles.

2.Check that the Forward Interlock wire harness plug, Figure 4-6, is securely connected.

Figure 4-6: Interlock Safety System Plug and receptacle (located below battery) must be securely connected.

3.Move Wheel Speed Lever (Figure 4-2) to SLOW position and move Tines/PTO Clutch Lever to DISENGAGE.

4.Start engine as described under Starting and Stopping the Engine, in this section. Set engine throttle lever to SLOW, and let engine warm up.

5.Squeeze and hold just one of the

Forward Interlock Levers against the handlebar grip while moving the Wheels/ Tines/ PTO Drive Lever down to FORWARD (Figure 4-3). As the tiller moves forward, release the Forward Inter- lock Lever briefly. The engine should start to stall out if the interlock system is working properly. If it does start to stall, quickly squeeze the lever up against the handlebar grip, and then return

the Wheels/ Tines/ PTO Drive Lever to NEUTRAL. Repeat this test to check that the engine begins to stall out when the other Forward Interlock Lever is released.

6.If the engine does not begin to shut

off when either Forward Interlock lever is released, shut the engine off, remove the key (if electric start), and do not operate the tiller or PTO power unit until the system has been repaired and is func- tioning properly.

IMPORTANT: To avoid possible damage to the Forward Interlock Safety system, do not use high-pressure sprays near the wire harness receptacle or neutral plunger assembly.

Loading and Unloading the Tiller

The following provides information on tiller loading, unloading, and requirements before loading and unloading the tiller. Read the following instructions carefully before attempting to load or unload your tiller.

Before Loading or Unloading the Tiller

Ramps must be strong enough to support the combined weight of the tiller and handlers. They should provide good traction to prevent slipping; they should have side rails to guide the tiller along the ramps; and they should have a locking device to secure them to the vehicle.

Handlers should wear sturdy footwear that will help to prevent slipping.

18

Image 18
Contents Operator’s Manual Table of Contents Safety Alert Symbol Before cleaning, repairing, orAll controls. Do not attempt to SafetyTines/PTO Drive Lever into Restrain the tillerYour unit may not have all of the symbols Operating SymbolsVarious symbols shown here, with word Descriptions are used on the tiller and engineInspect Unit Tools/Materials Needed for AssemblyIntroduction Attach HandlebarMove Tiller Off Shipping Platform AssemblyConnect Wire Harness Left-Side Clamp NutCheck Gear Oil Levels Remove the temporary screw J, FigureAdd Motor Oil to Engine Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Oil Level HoleTo Avoid Personal Injury or Property Damage Install Battery CablesConnect the Wire Harness Receptacle Never bring a gas can near the positiveForward Interlock Levers PTO Attachments FeatureWheels/Tines/PTO Drive Lever EngineWheel Speed Lever Features and ControlsHandlebar Height Adjustment Lever Tines/PTO Clutch LeverKeyswitch Starter Engine Controls Engine Throttle LeverBreak-In Operation Following steps describe how to start and stop the enginePre-Start Checklist Starting and Stopping the EngineOperation Starting the EngineMove engine throttle lever -2 away from Stop Stopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and TillingTo Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making TurnsLoading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your PropertyUnloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to High RangeMove the Wheels/Tines/PTO Drive Lever into Neutral Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Go to right side of tiller and finish seating the beltAvoid tilling wet, soggy soil Let the tiller do the workTilling depths To help avoid personal injury, be awareTilling on slopes Avoid making footprintsSuggested tilling patterns Tilling up and down slopesClearing the tines Terrace GardeningTilling Under Corn Power CompostingWide-Row Planting As you move forward into a rowMove the tiller to level ground Removing And Replacing The Tine AttachmentRemoving Tine Attachment To Avoid Personal Injury or Damage to EquipmentPTO Power Unit Operating Instructions Installing the Tine AttachmentStopping the Engine Setting Up Non-Powered Attach- mentsOperating Stationary Attachments Move Tines/PTO Clutch Lever -22 into EngageProcedure EveryHours Maintenance Tighten Bolts and NutsTiller Lubrication Checking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil LevelsImportant Two Adding or Changing Gear OilChecking the Tine For Dipsticks With Hot/Cold MarkingsDraining and Filling PTO Power Unit Transmission Adding Gear Oil to PTO Power Unit TransmissionReinstall the oil level check plug. Tighten it securely Adding Gear Oil to the Tine Attachment TransmissionHow to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension Belt Adjustment ToolRemoving the Belt Replacing the Drive BeltPlace the Wheels/Tines/PTO Drive Push the belt upward to create slack in the belt FigureReverse Drive System Maintenance Reverse Disc InspectionChecking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse DiscBolo Tine Maintenance Adjusting Reverse DriveChecking Tines for Wear Removing Tine Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Replacing Tines Holder AssemblyAir Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Throttle Cable MaintenanceInspecting Forward Interlock Wiring System Testing the Forward Interlock Wiring SystemStoring Your Tiller Linkage Troubleshooting ProceduresConnecting Rod EccentricAppendix a Troubleshooting Tines Turn, But Wheels Won’tRow Marker Attachment OEM-290-257 Wheel Weights OEM-290-266Troy-BiltPTO Log Splitter OEM-290-258 Sweep Cultivator OEM-290-260Description QTY Part DescriptionParts List GW-9548 Bolt-Hex hd., flanged self-locking 725-04367 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9119712-04065 710-3005710-04049 1900864Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Engines and Engine Mount Wheel Speed LeverBelt Drive System Wheel AssembliesPower Unit Transmission Assemblies Drive Shaft Assembly Pinion Shaft AssemblyFrom Part Description QTY Transmission HousingTransmission Assembly Miscellaneous PartsParts List Tiller Drive Shaft Assembly Transmission Housing and DipstickBolo Tine Assemblies Description QTY Standard Tilling Tines Description QTY Custom Tilling TinesModels E683G & E683F 725-04346 Wire Harness & Connecting GW-96515 Cable-battery, positive and negativeWashers for cables and wires 736-0119 GW-97020TROY-BILT Tiller Lifetime Limited Warranty TROY-BILT LLC, P.O. Box 361131, Cleveland, Ohio 44136-0019