Generac 13694330200 owner manual ~Ke~, Engine Coolant Heaters

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FIELD WIRING CONNECTIONS TO BUSS BARS

Units supplied with Series C- RFrame Breakers rated 1600, 2000 and 2500A have Buss Bars suppled in the connection Module for the connection of the Field Conductors. The following information should be followed in order to obtain a suitable electrical connec- tion to the Buss Bars.

Conductor lugs - The Buss Bars have been configured to accept Aluminum Compression Lugs suitable for copper or aluminum stranded wire.

Suggested Manufacturer - PENN UNION CORP

Manufacturers Part No. - BLUA060D2

Type - Dual Rated (AL/CU), Two 1/2" Studs spaced 1 3/4" Apart

Wire Size - 600 kcmil

Required Hardware

Below is the recommended hardware required to attach the Lugs to the Buss Bars.

M12 x 65mm Grade 8.8 Hex Head Cap Screw, M12 Flat Washers, Lock Washer and Nut

or

1/2"-20 x 2.5" Grade SAE 5 Hex Head Cap Screw, 1/2" Flat Washers, Lock Washer and Nut

Required Torque - Tighten fasteners to:

M12

Dry 75 Ft-Lbs

Lubed

58 Ft-Lbs

1/2"

Dry 85 Ft-Lbs

Lubed

65 Ft-Lbs

GENERATOR AND LOAD

COMPATIBILITY

The generator must be fully compatible with the rated voltage, phase and frequency of the connected electrical loads. The gen- erator, connected electrical devices, or both, can be damaged if voltage, phase and frequency are not compatible.

NOTE:

This manual assumes that the stationary emergency generator has been properly selected, installed and interconnected by a competent, qualified electrician or installation contractor. Once the installation is complete, do nothing that may result in non- compatibility between the generator and connected electrical loads.

STARTING AIDS

The stationary emergency generator may be equipped with one or more starting aids that serve to provide quicker, easier starts under varying climactic conditions.

This generator may have been mounted with (a) an engine coolant heater, (b) an engine oil heater, (c) a battery warmer or (d) a bat- tery charger. These aids are powered by a normal (utility) power source during nonoperating periods.

General Information

ENGINE COOLANT HEATERS

If the unit is equipped with an engine coolant (block) heater (Figure 1.11), it is powered by a circuit normally fed by the utility power supply. This heats the engine coolant when the unit is not operat- ing. This action keeps the engine warm even in cold weather, helping to ensure quicker starts. Heated coolant in the engine rises continuously drawing cold coolant into the heater, creating a constant flow of warm coolant through the engine.

Figure 1.11- Typical Engine Coolanl Healers

OUTLET

TYPE A

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TYPEB

ENGINE OIL HEATER (OPTIONALl

The engine oil heater is designed for installations where the engine oil must be kept near operating temperature at all times. If included with this unit, alow-watt density heater and thermostat are mount- ed in the engine'soil sump or on the sump pan (Figure 1.12). The heater and thermostat do not require maintenance.

1.Disconnect battery cables to prevent accidental start-up. Disconnect the negative battery cable first from the battery post indicated by (-) or NEG.

2.Make sure power is off from the appropriate power source.

3.To connect the wires, hold the bare metal leads together and place awire nut over them, then twist clockwise until tight. For all these connections, use the wire nuts provided.

4.Connect the ground wire from 120V power source to the ground wire from oil heater.

5.Using wire nuts provided connect the white wire and black wire from the oil heater as follows:

The white (common) power wire from 120V power source to 1st wire from the oil heater.

The wire from load side of thermostat to 2nd wire from the oil heater.

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Contents @us Table of Contents Operation and Maintenance Authorized Service Dealer LocationHOW to Obtain Service IntroductionGeneral Hazards Electrical Hazards Data Label Identification RecordGenerator SET XPL Label Engine Protective Devices Equipment DescriptionDC Fuses Fuel System SpecificationsFuel System Reduirements and Recommendations Battery InstallationGenerator AC Lead BatteryConnections Field Wiring Requirements Table SIX-LEAD VAG, THREE-PHASE StatorGenerator and Load Compatibility Field Wiring Connections to Buss BarsStarting Aids Engine Coolant Heaters ~KE~Battery Chargers Battery Warmers OptionalOther Published Standards Nfpa StandardsEmergency Circuit Isolation Method Transfer Switch Start Signal ConnectionsTotal Circuit Isolation Method Grounding the GeneratorVented Batteries Preparation Before START-UPPrior to Initial START-UP Generator Control and Operation Operating Unit with Manual Transfer SwitchEngine STA8T-UP and TRANSFE8 Service Schedule Transfer SwitchRetransfer and Shutdown Annually or Every 600 Hours whichever comes first Periodic MaintenanceHOW to Order Parts Repair PartsCheck Fluids Inspect Exhaust SystemService Maintenance Interval Information Maintenance Tasks Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Level Maintenance Tasks Task Completed TechniciansSignature Warranty California and Federal Emission Control Warranty Statement Warranty Groupb Groupb 34h ~tJ· ~tJ Grouph Grouph Exploded View EV, CB Mounting KIT MDl Drawing # OJl027 Group a Group a ~ //rY Exploded View EV Altcomprt 80KW DD PME G17 Drawing # OJ1481 Applicable to PART# This page Left Intentionally Blank Group a MAIN, ALT Tower 390 Long 10 390 Alternator Single CIS 390/520 Alternator Dual CIS Load CENTER,125A,SIEMENS 8 BAY\ Group B Blank 171\\ PART# QTY Description QTY Date 7/27//11 Exploded View Drawing # OH5043D Group H Drawing # OH5043D Part Date 2/25/10 FAN Guard R/H Side GROUpe GROUpe 111 GROUpe 180 Basetank CD0095U1N Type GROUpe GROUpe Groupd Groupd ~14 Reducer Hump 18\\ Groupf Groupf Groupf 3 of4 This page left blank intentionally ~-+-+ + + This page is Left Intentionally Blank Groupg Groupg ~ o ===~ ~ o DO-~~ ~ o Nl ---+ + + + 1 Groupg Groupg ~~r= ~~~~WHtjITEt=~= ~S NC RB3 ~~~~~~ 5005~ ~fi Ir~ Drawing # OH9863 ~~BR2DB Drawing # OH9863 Group H This page is Left Intentionally Blank 2ASSEMBY View for Shroud OH78890ST03 only QTY Description RevisionH-6657-C 1of Clamp Hose 7/8 00 Double Wire Date 2/12/10 Washer Date 3/21/10 Drawing No. OH8028 Junction BOX Alternate Dual Battery Configuration Battery Heater Connection Rl.·1 Drawing # OJI047 Page JNI ISWEU.SAS tl3MOd ,,Jdtl3N3EJ