Generac 13694330200 owner manual General Hazards

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Safety Rules

It.. SAVE THESE INSTRUCTIONS - The manufacturer suggests that these rules for safe operation be

... copied and posted In potential hazard areas. Safety should be stressed to all operators, potential operators, and service and repair technicians for this equipment.

It.. SAVE THESE INSTRUCTIONS - This manual contains Important Instructions that should be followed "'durlngInstallation and maintenance of the generator and batteries.

Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Owner's Manual and with the unit. The generator can operate safely, effi- ciently and reliably only if it is properly installed, operated and maintained. Many accidents are caused by failing to follow simple and fundamental rules or precautions.

The manufacturer cannot anticipate every possible circumstance

that might involve a hazard. The warnings in this and on tags and decals affixed to the unit are, therefore, not all-inclusive. If using a procedure, work method or operating technique that the manufacturer does not specifically recommend, ensure that it is safe for others. Also make sure the procedure, work method or operating technique utilized does not render the generator unsafe.

~

It.. Despite the safe design of this genera·

... tor, operating this equipment Imprudently, neglecting Its maintenance or being careless can cause possible Injury or death. Permit only responsible and capable persons to Install, operate or maintain this equipment.

~Potentially lethal voltages are generated by ~these machines. Ensure all steps are taken to

render the machine safe before attempting to work on the generator.

It.. Parts of the generator are rotating and/or hot

... during operation. Exercise care near running generators.

GENERAL HAZARDS

For safety reasons, the manufacturer recommends that this equipment be installed, serviced and repaired by an Authorized Service Dealer or other competent, qualified electrician or installation technician who is familiar with applicable codes, standards and regulations. The operator also must comply with all such codes, standards and regulations.

• Installation, operation, servicing and of this (and related) equipment must always comply with applicable codes, stan- dards, laws and regulat'lons.Adhere strictly to local, state and national electrical and building codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, ensure that the generator is installed, operat- ed and serviced in accordance with the manufacturer'sinstruc- tions and recommendations. Following installation, do nothing that might render the unit unsafe or in noncompliance with the aforementioned codes, standards, laws and regulations.

The engine exhaust fumes contain carbon monoxide gas, which can be DEADLY. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. For that reason, adequate ventilation must be provided. Exhaust gases must be piped safely away from any building or enclosure that houses the generator to an area where people, animals, etc., will not be harmed. This exhaust system must be installed properly, in strict compliance with applicable codes and standards.

Keep hands, feet, clothing, etc, away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the unit is operating.

Adequate, unobstructed flow of cooling and ventilating air is critical in any room or building housing the generator to prevent buildup of explosive gases and to ensure correct generator operation. Do not alter the installation or permit even partial blockage of ventilation provisions, as this can seriously affect safe operation of the generator.

Keep the area around the generator clean and uncluttered. Remove any materials that could become hazardous.

When working on this equipment, remain alert at all times. Never work on the equipment when physically or mentally fatigued.

Inspect the generator regularly, and promptly repair or replace all worn, damaged or defective parts using only factory- approved parts.

Before performing any maintenance on the generator, discon-

nect its battery cables to prevent accidental start-up. Disconnect the cable from the battery post indicated by a NEGATIVE, NEG or first. Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dan- gerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

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Contents @us Table of Contents Authorized Service Dealer Location Operation and MaintenanceHOW to Obtain Service IntroductionGeneral Hazards Electrical Hazards Data Label Identification RecordGenerator SET XPL Label Engine Protective Devices Equipment DescriptionDC Fuses Specifications Fuel SystemBattery Installation Fuel System Reduirements and RecommendationsGenerator AC Lead BatteryConnections SIX-LEAD VAG, THREE-PHASE Stator Field Wiring Requirements TableGenerator and Load Compatibility Field Wiring Connections to Buss BarsStarting Aids ~KE~ Engine Coolant HeatersBattery Warmers Optional Battery ChargersNfpa Standards Other Published StandardsTransfer Switch Start Signal Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method Grounding the GeneratorVented Batteries Preparation Before START-UPPrior to Initial START-UP Generator Control and Operation Operating Unit with Manual Transfer SwitchEngine STA8T-UP and TRANSFE8 Service Schedule Transfer SwitchRetransfer and Shutdown Periodic Maintenance Annually or Every 600 Hours whichever comes firstRepair Parts HOW to Order PartsCheck Fluids Inspect Exhaust SystemService Maintenance Interval Information Maintenance Tasks Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Level Maintenance Tasks Task Completed TechniciansSignature Warranty California and Federal Emission Control Warranty Statement Warranty Groupb Groupb 34h ~tJ· ~tJ Grouph Grouph Exploded View EV, CB Mounting KIT MDl Drawing # OJl027 Group a Group a ~ //rY Exploded View EV Altcomprt 80KW DD PME G17 Drawing # OJ1481 Applicable to PART# This page Left Intentionally Blank Group a MAIN, ALT Tower 390 Long 10 390 Alternator Single CIS 390/520 Alternator Dual CIS Load CENTER,125A,SIEMENS 8 BAY\ Group B Blank 171\\ PART# QTY Description QTY Date 7/27//11 Exploded View Drawing # OH5043D Group H Drawing # OH5043D Part Date 2/25/10 FAN Guard R/H Side GROUpe GROUpe 111 GROUpe 180 Basetank CD0095U1N Type GROUpe GROUpe Groupd Groupd ~14 Reducer Hump 18\\ Groupf Groupf Groupf 3 of4 This page left blank intentionally ~-+-+ + + This page is Left Intentionally Blank Groupg Groupg ~ o ===~ ~ o DO-~~ ~ o Nl ---+ + + + 1 Groupg Groupg ~~r= ~~~~WHtjITEt=~= ~S NC RB3 ~~~~~~ 5005~ ~fi Ir~ Drawing # OH9863 ~~BR2DB Drawing # OH9863 Group H This page is Left Intentionally Blank 2ASSEMBY View for Shroud OH78890ST03 only QTY Description RevisionH-6657-C 1of Clamp Hose 7/8 00 Double Wire Date 2/12/10 Washer Date 3/21/10 Drawing No. OH8028 Junction BOX Alternate Dual Battery Configuration Battery Heater Connection Rl.·1 Drawing # OJI047 Page JNI ISWEU.SAS tl3MOd ,,Jdtl3N3EJ