Generac 13694330200 owner manual Table of Contents

Page 2

Table of Contents

Introduction

Read This Manual Thoroughly

Operation and Maintenance

How to Obtain Service

Authorized Service Dealer Locator Number..

Safety Rules

Generallnformation

IDENTIFICATION RECORD

Data Label ...

Generator Set XPL Label

EQUIPMENT DESCRIPTION

Standard Generator Features .

ENGINE PROTECTIVE DEViCES..

Coolant Temperature Sender

 

1

Installation

 

 

13

 

1

STATIONARY EMERGENCY GENERATOR INSTALLATION

 

.13

 

1

NFPA Standards...

 

.

13

 

1

Other Published Standards..

 

. .. 13

'... 1 BASIC STATIONARY EMERGENCY ELECTRIC SYSTEM..

.

13

 

 

EMERGENCY CIRCUIT ISOLATION METHOD

..

14

 

2

TOTAL CIRCUIT ISOLATION METHOD

 

... 14

 

 

GROUNDING THE GENERATOR...

.

 

14

 

4

GENERATOR AC NEUTRAL CONNECTIONS

 

..14

 

TRANSFER SWITCH START SIGNAL CONNECTIONS.

.

14

 

.4

 

BATTERY INSTALLATION

.

.

14

 

 

 

.

Vented Batteries

 

 

..15

 

PREPARATION BEFORE START-UP

..

.. 15

 

;)

 

Prior to Initial Start-up..

 

... 15

.

5

 

Start-up Inspection

 

 

.. 16

 

5

 

 

 

 

 

 

 

 

5

 

 

 

 

Low Coolant Level Sensor...

Oil Pressure Sender

Overspeed Shutdown

Overcrank Shutdown

RPM Sensor Loss Shutdown... .

DC FUSES..

FUEL SYSTEM

Diesel Fuel System...

SPECIFICATIONS

Generator

Engine Oil Recommendations

Coolant.

Gearbox Lubrication..

Fuel System Requirements and Recommendations.....

BATTERY INSTALLATION..

THE BATTERY...

GENERATOR AC LEAD CONNECTIONS

Four-lead, Single-phase Stator..

12-lead, Broad Range Stators Six-lead, 600 VAC, Three-phase Stator

FIELD WIRING CONNECTIONS REQUIREMENTS Field Wiring Connections to Buss Bars..

GENERATOR AND LOAD COMPATIBILITY

STARTING AIDS

Engine Coolant Heaters.. ..

Engine Oil Heater (Optional) ..

Battery Warmers (Optional)..

Battery Chargers.. .

.

5

 

0

 

;)

 

5

 

5

 

5

 

6

.

6

 

6

 

6

 

6

 

6

.

6

.

7

.

7

 

8

 

8

.

8

 

9

..... 10

 

10

.

11

 

11

.

11

.

11

.

11

.

12

.

12

Operation

16

GENERATOR CONTROL AND OPERATION

16

OPERATING UNIT WITH MANUAL TRANSFER SWITCH

... 16

Start-up and Transfer...

16

Retransfer and Shutdown..

., .. 17

OPERATING UNIT WITH AUTOMATIC TRANSFER SWITCH

.... 17

Maintenance

 

 

 

17

SERVICE SCHEDULE

 

17

Authorized Operator Maintenance Functions

 

 

17

Authorized Service Technician Maintenance Functions

.

17

PERIODIC MAINTENANCE

 

 

 

18

Test Stationary Emergency Generator System Operation

 

 

and Components..

.. ..

 

.

18

Inspect Battery...

 

 

 

.. 18

Check Fluids .

..

19

Inspect Exhaust System..

.

 

 

19

Inspect/Test Fuel Supply System..

 

 

 

19

REPAIR PARTS

.

19

How to Order Parts.. .

.

 

 

19

500 I\VV TO 600 I\VV STATIONARY EMERGENCY DIESEL

 

 

ENGINE DRIVEN GENERATOR SETS..

.

..

20

SERVICE MAINTENANCE INTERVAL INFORMATION ..

 

,,20

Notes

 

 

 

27

Warranty

 

 

 

29

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Contents @us Table of Contents HOW to Obtain Service Authorized Service Dealer LocationOperation and Maintenance IntroductionGeneral Hazards Electrical Hazards Generator SET XPL Label Identification RecordData Label DC Fuses Equipment DescriptionEngine Protective Devices Specifications Fuel SystemBattery Installation Fuel System Reduirements and RecommendationsConnections BatteryGenerator AC Lead SIX-LEAD VAG, THREE-PHASE Stator Field Wiring Requirements TableStarting Aids Field Wiring Connections to Buss BarsGenerator and Load Compatibility ~KE~ Engine Coolant HeatersBattery Warmers Optional Battery ChargersNfpa Standards Other Published StandardsTotal Circuit Isolation Method Transfer Switch Start Signal ConnectionsEmergency Circuit Isolation Method Grounding the GeneratorPrior to Initial START-UP Preparation Before START-UPVented Batteries Engine STA8T-UP and TRANSFE8 Operating Unit with Manual Transfer SwitchGenerator Control and Operation Retransfer and Shutdown Transfer SwitchService Schedule Periodic Maintenance Annually or Every 600 Hours whichever comes firstCheck Fluids Repair PartsHOW to Order Parts Inspect Exhaust SystemService Maintenance Interval Information Maintenance Tasks Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Level Maintenance Tasks Task Completed TechniciansSignature Warranty California and Federal Emission Control Warranty Statement Warranty Groupb Groupb 34h ~tJ· ~tJ Grouph Grouph Exploded View EV, CB Mounting KIT MDl Drawing # OJl027 Group a Group a ~ //rY Exploded View EV Altcomprt 80KW DD PME G17 Drawing # OJ1481 Applicable to PART# This page Left Intentionally Blank Group a MAIN, ALT Tower 390 Long 10 390 Alternator Single CIS 390/520 Alternator Dual CIS Load CENTER,125A,SIEMENS 8 BAY\ Group B Blank 171\\ PART# QTY Description QTY Date 7/27//11 Exploded View Drawing # OH5043D Group H Drawing # OH5043D Part Date 2/25/10 FAN Guard R/H Side GROUpe GROUpe 111 GROUpe 180 Basetank CD0095U1N Type GROUpe GROUpe Groupd Groupd ~14 Reducer Hump 18\\ Groupf Groupf Groupf 3 of4 This page left blank intentionally ~-+-+ + + This page is Left Intentionally Blank Groupg Groupg ~ o ===~ ~ o DO-~~ ~ o Nl ---+ + + + 1 Groupg Groupg ~~r= ~~~~WHtjITEt=~= ~S NC RB3 ~~~~~~ 5005~ ~fi Ir~ Drawing # OH9863 ~~BR2DB Drawing # OH9863 Group H This page is Left Intentionally Blank 2ASSEMBY View for Shroud OH78890ST03 only QTY Description RevisionH-6657-C 1of Clamp Hose 7/8 00 Double Wire Date 2/12/10 Washer Date 3/21/10 Drawing No. OH8028 Junction BOX Alternate Dual Battery Configuration Battery Heater Connection Rl.·1 Drawing # OJI047 Page JNI ISWEU.SAS tl3MOd ,,Jdtl3N3EJ