Generac 13694330200 Battery Installation, Fuel System Reduirements and Recommendations

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FUEL SYSTEM REDUIREMENTS AND RECOMMENDATIONS

Diesel Fuel System: See Chapter 8 of Engine-Generator Stationary Emergency Electric Power Systems Installer'sGuide and Reference Manual (part no. 046622).

1.Beginning October 1, 2007, owners and operators that use diesel fuel must use diesel fuel that meets:

A.Sulfur content of 500 parts per million (ppm) maximum.

B.Cetane index or aromatic content as follows:

A minimum cetane index of 40 or;

A maximum aromatic content of 35 volume percent.

2.Beginning October 1, 2010, owners and operators that use diesel fuel must use diesel fuel that meets:

A.Sulfur content of 15 parts per million (ppm) maximum.

B.Cetane index or aromatic content as follows:

A minimum cetane index of 40 or;

A maximum aromatic content of 35 volume percent.

BATTERY INSTALLATION

When a unit is supplied with out a battery or during replacement use the following table to properly select the battery size and mini- mum Cold Cranking Ampere required for a particular unit.

Diesel Engine

Battery Size

Minimum CCA

2.4L

GRP 27 or GRP 31

650 or 925

3.4L

 

 

4.5L

GRP 31 or GRP

925

31E

 

 

6.7L (100, 130Kw)

1 or 2 X GRP 31

925

6.7L (150, 175Kw)

2 X GRP 31

925

8.7L

 

 

10.3L

 

 

12.9L

 

 

13.0L

2 x GRP 31 or 2 x

925 or 1155

16.0L

GRP 80

 

18.0L

 

 

22.0L

 

 

Fill the battery with the proper electrolyte fluid if necessary and have the battery fUlly charged before installing it.

General Information

Before installing and connecting the battery, complete the follow- ing steps:

1.Set the generator'sAUTO/OFF/MANUAL switch to OFF.

2.Turn off utility power supply to the transfer switch.

3.Remove the 10A and 15A fuses from the generator control panel.

Battery cables were factory connected at the generator (Figure

1.4). Connect cables to battery posts as follows:

Figure 1.4 - Battery Cable Connections

BLACK LEAD

~(FROM FRAME)

---<~~

___________ RED LEAD

(FROM STARTER

CONTACTOR)

+

BATTERY

BLACK

4.Connect the red battery cable (from starter contactor) to the battery post indicated by a positive, pas or (+).

5.Connect the black battery cable (from frame ground) to the battery post indicated by anegative, NEG or (-).

NOTE:

Damage will result if battery connections are made in reverse.

NOTE:

The generator is equipped with a battery trickle charger that is active when the unit is set up for automatic operation. With the battery installed and utility power source voltage available, the battery receives a trickle charge while the engine is not run- ning, to prevent self-discharge. The trickle charger is designed to help extend the life of the battery by maintaining the battery when the unit is not running. The trickle charge feature cannot be used to recharge a discharged battery.

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Contents @us Table of Contents Operation and Maintenance Authorized Service Dealer LocationHOW to Obtain Service IntroductionGeneral Hazards Electrical Hazards Identification Record Data Label Generator SET XPL Label Equipment Description Engine Protective DevicesDC Fuses Fuel System SpecificationsFuel System Reduirements and Recommendations Battery InstallationBattery Generator AC LeadConnections Field Wiring Requirements Table SIX-LEAD VAG, THREE-PHASE StatorField Wiring Connections to Buss Bars Generator and Load CompatibilityStarting Aids Engine Coolant Heaters ~KE~Battery Chargers Battery Warmers OptionalOther Published Standards Nfpa StandardsEmergency Circuit Isolation Method Transfer Switch Start Signal ConnectionsTotal Circuit Isolation Method Grounding the GeneratorPreparation Before START-UP Vented BatteriesPrior to Initial START-UP Operating Unit with Manual Transfer Switch Generator Control and OperationEngine STA8T-UP and TRANSFE8 Transfer Switch Service ScheduleRetransfer and Shutdown Annually or Every 600 Hours whichever comes first Periodic MaintenanceHOW to Order Parts Repair PartsCheck Fluids Inspect Exhaust SystemService Maintenance Interval Information Maintenance Tasks Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Level Maintenance Tasks Task Completed TechniciansSignature Warranty California and Federal Emission Control Warranty Statement Warranty Groupb Groupb 34h ~tJ· ~tJ Grouph Grouph Exploded View EV, CB Mounting KIT MDl Drawing # OJl027 Group a Group a ~ //rY Exploded View EV Altcomprt 80KW DD PME G17 Drawing # OJ1481 Applicable to PART# This page Left Intentionally Blank Group a MAIN, ALT Tower 390 Long 10 390 Alternator Single CIS 390/520 Alternator Dual CIS Load CENTER,125A,SIEMENS 8 BAY\ Group B Blank 171\\ PART# QTY Description QTY Date 7/27//11 Exploded View Drawing # OH5043D Group H Drawing # OH5043D Part Date 2/25/10 FAN Guard R/H Side GROUpe GROUpe 111 GROUpe 180 Basetank CD0095U1N Type GROUpe GROUpe Groupd Groupd ~14 Reducer Hump 18\\ Groupf Groupf Groupf 3 of4 This page left blank intentionally ~-+-+ + + This page is Left Intentionally Blank Groupg Groupg ~ o ===~ ~ o DO-~~ ~ o Nl ---+ + + + 1 Groupg Groupg ~~r= ~~~~WHtjITEt=~= ~S NC RB3 ~~~~~~ 5005~ ~fi Ir~ Drawing # OH9863 ~~BR2DB Drawing # OH9863 Group H This page is Left Intentionally Blank 2ASSEMBY View for Shroud OH78890ST03 only QTY Description RevisionH-6657-C 1of Clamp Hose 7/8 00 Double Wire Date 2/12/10 Washer Date 3/21/10 Drawing No. OH8028 Junction BOX Alternate Dual Battery Configuration Battery Heater Connection Rl.·1 Drawing # OJI047 Page JNI ISWEU.SAS tl3MOd ,,Jdtl3N3EJ