Generac 13694330200 Periodic Maintenance, Annually or Every 600 Hours whichever comes first

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Maintenance

Check optional starting aids.

Check battery (batteries).

Check engine compression.

Check electrical connections.

Check/test annunciator panel.

Perform operational test

Annually or Every 600 Hours (whichever comes first)

Change engine oil and filter.

Inspect all wiring.

Test engine starter operation.

Drain water from fuel tank.

Retorque fan bolts.

Drain and refill gearbox (if so equipped).

Every Two Years

Replace all rubber hoses.

Replace engine fan belts.

Inspect the Stationary Emergency Generator System.

Drain, flush, refill cooling system.

Every 1,000 Operating Hours

Inspect engine DC alternator.

Inspect engine starter.

Retorque engine mounting brackets.

Remove/test fuel injection pump.

Remove/test cooling system thermostat.

As Required

• Bleed engine fuel system.

PERIODIC MAINTENANCE

A rigorous program of scheduled periodic maintenance should be established and maintained. Such a program, if adhered to diligently, will provide added assurance that the power system functions properly when it is needed.

Keeping a "Maintenance Log" is highly recommended. Such a log should be a continuous record of repairs, parts replacements, gauge and instrument readings during operational tests, etc.

The manufacturer requires that a "Scheduled Maintenance Plan" be established between the user of this equipment and the install- ing Authorized Service Dealer. Under this agreement, (Part No. 053263), an Authorized Service Technician performs prestart and engine running tests and checks at six-month and one-year inter- vals. Ask an Authorized Service Dealer about this agreement

The tasks listed in the "Service Schedule" cover the minimum recommended maintenance requirements for this equipment.

Note that many of the tests and checks listed in the schedule are to be performed only by an Authorized Service Technician. Fluid capacities and recommendations, as well as other applicable specifications, are listed in "Specifications".

TEST STATIONARY EMERGENCY GENERATOR SYSTEM OPERATION AND COMPONENTS

An authorized operator should test the operation of the station- ary emergency generator system and inspect its components monthly (or 100 hours). This should include inspecting the trans- fer switch for evidence of arcing, and pitted or burned contacts; inspecting wiring and grounding connections (see "Grounding the Generator"); and ensuring that starting devices are operational. During this operational test, all instrument and gauge readings should be recorded in a "Maintenance Log." The transfer system also should be tested at this time; the engine should be run at least 30 minutes and any discrepancies corrected immediately.

Every six months (or 200 hours), an Authorized Service Technician should perform a system operational test

INSPECT BAUERY

AStationary emergency generators Installed

.... with automatic transfer switches will crank and start automatically when NORMAL (UTIL- ITY) source voltage Is removed or Is below an acceptable preset level. To prevent such automatic start-up and possible Injury to personnel, do not connect battery cables until certain that normal source voltage at the transfer switch Is correct and the system Is ready to be placed Into operation.

AStorage batteries give off explosive hydrogen ~gas. This gas can form an explosive mixture

around the battery for several hours after charging. The slightest spark can Ignite the gas and cause an explosion. Such an explo- sion can shatter the battery and cause blind- ness or other Injury. Any area that houses a storage battery must be properly ventilated. Do not allow smoking, open flame, sparks or any spark producing tools or equipment near the battery.

ABattery electrolyte fluid Is an extremely

.... caustic sulfuric acid solution that can cause severe burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc.

Wear protective goggles, protective clothing and gloves when handling a battery. If fluid Is spilled, flush the affected area Immedi- ately with clear water.

IAWARNINGII

ADo not dispose of the battery In a fire. The ~battery Is capable of exploding.

ADo not open or mutilate the battery.

.... Released electrolyte can be toxic and harm-

ful to the skin and eyes.

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Contents @us Table of Contents Authorized Service Dealer Location Operation and MaintenanceHOW to Obtain Service IntroductionGeneral Hazards Electrical Hazards Generator SET XPL Label Identification RecordData Label DC Fuses Equipment DescriptionEngine Protective Devices Specifications Fuel SystemBattery Installation Fuel System Reduirements and RecommendationsConnections BatteryGenerator AC Lead SIX-LEAD VAG, THREE-PHASE Stator Field Wiring Requirements TableStarting Aids Field Wiring Connections to Buss BarsGenerator and Load Compatibility ~KE~ Engine Coolant HeatersBattery Warmers Optional Battery ChargersNfpa Standards Other Published StandardsTransfer Switch Start Signal Connections Emergency Circuit Isolation MethodTotal Circuit Isolation Method Grounding the GeneratorPrior to Initial START-UP Preparation Before START-UPVented Batteries Engine STA8T-UP and TRANSFE8 Operating Unit with Manual Transfer SwitchGenerator Control and Operation Retransfer and Shutdown Transfer SwitchService Schedule Periodic Maintenance Annually or Every 600 Hours whichever comes firstRepair Parts HOW to Order PartsCheck Fluids Inspect Exhaust SystemService Maintenance Interval Information Maintenance Tasks Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Level Maintenance Tasks Task Completed TechniciansSignature Warranty California and Federal Emission Control Warranty Statement Warranty Groupb Groupb 34h ~tJ· ~tJ Grouph Grouph Exploded View EV, CB Mounting KIT MDl Drawing # OJl027 Group a Group a ~ //rY Exploded View EV Altcomprt 80KW DD PME G17 Drawing # OJ1481 Applicable to PART# This page Left Intentionally Blank Group a MAIN, ALT Tower 390 Long 10 390 Alternator Single CIS 390/520 Alternator Dual CIS Load CENTER,125A,SIEMENS 8 BAY\ Group B Blank 171\\ PART# QTY Description QTY Date 7/27//11 Exploded View Drawing # OH5043D Group H Drawing # OH5043D Part Date 2/25/10 FAN Guard R/H Side GROUpe GROUpe 111 GROUpe 180 Basetank CD0095U1N Type GROUpe GROUpe Groupd Groupd ~14 Reducer Hump 18\\ Groupf Groupf Groupf 3 of4 This page left blank intentionally ~-+-+ + + This page is Left Intentionally Blank Groupg Groupg ~ o ===~ ~ o DO-~~ ~ o Nl ---+ + + + 1 Groupg Groupg ~~r= ~~~~WHtjITEt=~= ~S NC RB3 ~~~~~~ 5005~ ~fi Ir~ Drawing # OH9863 ~~BR2DB Drawing # OH9863 Group H This page is Left Intentionally Blank 2ASSEMBY View for Shroud OH78890ST03 only QTY Description RevisionH-6657-C 1of Clamp Hose 7/8 00 Double Wire Date 2/12/10 Washer Date 3/21/10 Drawing No. OH8028 Junction BOX Alternate Dual Battery Configuration Battery Heater Connection Rl.·1 Drawing # OJI047 Page JNI ISWEU.SAS tl3MOd ,,Jdtl3N3EJ