Generac 13694330200 Preparation Before START-UP, Vented Batteries, Prior to Initial START-UP

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ABattery electrolyte fluid is an extremely

.... caustic sulfuric acid solution that can cause severe burns. Do not permit fluid to contact eyes, skin, clothing, painted surfaces, etc.

Wear protective goggles, protective clothing and gloves when handling a battery. If fluid is spilled, flush the affected area immedi- ately with clear water.

IAWARNINGII

ADo not dispose of the battery in a fire. The ~battery is capable of exploding.

ADo not open or mutilate the battery.

.... Released electrolyte can be toxic and harm-

ful to the skin and eyes.

Ir\ The battery represents a risk of high short illcircuit current. When working on the battery,

always remove watches, rings or other metal objects, and only use tools that have insu- lated handles.

VENTED BATTERIES

ACAUTIONI

AThe electrolyte is a dilute sulfuric acid that is

.... harmful to the skin and eyes. It is electrically conductive and corrosive. The following pro- cedures are to be observed:

o Wear full eye protection and protective cloth- ing,

oWhere electrolyte contacts the skin, wash it off immediately with water,

oWhere electrolyte contacts the eyes, flush thor- oughly and immediately with water and seek medical attention, and

oSpilled electrolyte is to be washed down with an acid-neutralizing agent. A common practice is to use a solution of one pound (500 grams) bicarbonate of soda to one gallon (4 liters) of water. The bicarbonate of soda solution is to be added until the evidence of reaction (foaming) has ceased. The resulting liquid is to be flushed with water and the area dried.

ALead acid batteries present a risk of fire ~becausethey generate hydrogen gas. The

following procedure are to be followed:

oDO NOT SMOKE when near batteries,

oDO NOT cause flame or spark in battery area, and

o Discharge static electricity from body before touching batteries by first touching a grounded metal surface.

Operation

Servicing of batteries is to be performed or supervised by person- nel knowledgeable of batteries and the required precautions, Keep unauthorized personnel away from batteries.

For recommended batteries, see "Specifications," All batteries must be at 100 percent state-of-charge before they are installed on the generator.

When using maintenance-free batteries, it is not necessary to check the specific gravity or electrolyte level. Have these procedures performed at the intervals specified in Section 4, "Maintenance," A negative ground system is used. Battery con- nections are shown on the wiring diagrams, Make sure all batteries are correctly connected and terminals are tight. Observe battery polarity when connecting batteries to the generator set.

NOTE:

Damage will result if the battery connections are made in reverse.

PREPARATION BEFORE START-UP

The instructions in this section assume that the stationary emer- gency generator has been properly installed, serviced, tested, adjusted and otherwise prepared for use by acompetent, qualified installation contractor. Be sure to read the" Safety Rules" on Pages 2 and 3, as well as all other safety information in this manual, before attempting to operate this (and related) equipment.

PRIOR TO INITIAL START-UP

ACAUTIONI

APrior to initially starting the generator, it

.... must be properly prepared for use. Any attempt to crank or start the engine before it has been properly serviced with the rec- ommended types and quantities of engine fluids (oil, coolant, fuel, etc.) may result in an engine failure.

Before starting the generator for the first time, the installer must complete the following procedures. For follow-up maintenance information and/or service intervals, please refer to Section 4, "Maintenance," and the "Service Schedule",

Transfer Switch

If this generator is used to supply power to any electrical system normally powered by an electric utility, the National Electrical Code requires that atransfer switch be installed, The transfer switch pre- vents electrical backfeed between two different electrical systems. (For additional information, see the applicable transfer switch manual for this unit.) The transfer switch, as well as the genera- tor and other standby components, must be properly located and mounted in strict compliance with applicable codes, standards and regulations,

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Contents @us Table of Contents Operation and Maintenance Authorized Service Dealer LocationHOW to Obtain Service IntroductionGeneral Hazards Electrical Hazards Generator SET XPL Label Identification RecordData Label DC Fuses Equipment DescriptionEngine Protective Devices Fuel System SpecificationsFuel System Reduirements and Recommendations Battery InstallationConnections BatteryGenerator AC Lead Field Wiring Requirements Table SIX-LEAD VAG, THREE-PHASE StatorStarting Aids Field Wiring Connections to Buss BarsGenerator and Load Compatibility Engine Coolant Heaters ~KE~ Battery Chargers Battery Warmers OptionalOther Published Standards Nfpa StandardsEmergency Circuit Isolation Method Transfer Switch Start Signal ConnectionsTotal Circuit Isolation Method Grounding the GeneratorPrior to Initial START-UP Preparation Before START-UPVented Batteries Engine STA8T-UP and TRANSFE8 Operating Unit with Manual Transfer SwitchGenerator Control and Operation Retransfer and Shutdown Transfer SwitchService Schedule Annually or Every 600 Hours whichever comes first Periodic MaintenanceHOW to Order Parts Repair PartsCheck Fluids Inspect Exhaust SystemService Maintenance Interval Information Maintenance Tasks Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Level Maintenance Tasks Task Completed TechniciansSignature Warranty California and Federal Emission Control Warranty Statement Warranty Groupb Groupb 34h ~tJ· ~tJ Grouph Grouph Exploded View EV, CB Mounting KIT MDl Drawing # OJl027 Group a Group a ~ //rY Exploded View EV Altcomprt 80KW DD PME G17 Drawing # OJ1481 Applicable to PART# This page Left Intentionally Blank Group a MAIN, ALT Tower 390 Long 10 390 Alternator Single CIS 390/520 Alternator Dual CIS Load CENTER,125A,SIEMENS 8 BAY\ Group B Blank 171\\ PART# QTY Description QTY Date 7/27//11 Exploded View Drawing # OH5043D Group H Drawing # OH5043D Part Date 2/25/10 FAN Guard R/H Side GROUpe GROUpe 111 GROUpe 180 Basetank CD0095U1N Type GROUpe GROUpe Groupd Groupd ~14 Reducer Hump 18\\ Groupf Groupf Groupf 3 of4 This page left blank intentionally ~-+-+ + + This page is Left Intentionally Blank Groupg Groupg ~ o ===~ ~ o DO-~~ ~ o Nl ---+ + + + 1 Groupg Groupg ~~r= ~~~~WHtjITEt=~= ~S NC RB3 ~~~~~~ 5005~ ~fi Ir~ Drawing # OH9863 ~~BR2DB Drawing # OH9863 Group H This page is Left Intentionally Blank 2ASSEMBY View for Shroud OH78890ST03 only QTY Description RevisionH-6657-C 1of Clamp Hose 7/8 00 Double Wire Date 2/12/10 Washer Date 3/21/10 Drawing No. OH8028 Junction BOX Alternate Dual Battery Configuration Battery Heater Connection Rl.·1 Drawing # OJI047 Page JNI ISWEU.SAS tl3MOd ,,Jdtl3N3EJ