Generac 13694330200 Introduction, Authorized Service Dealer Location, Read this Manual Thoroughly

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INTRODUCTION

Thank you for purchasing this model of the stationary emergency generator set product line by Generac Power Systems, Inc"

Every effort was expended to make sure that the information and instructions in this manual were both accurate and current at the time the manual was written. However, the manufacturer reserves the right to change, alter or otherwise improve this product(s) at any time without prior notice.

READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, contact the near- est Authorized Service Dealer for starting, operating and servicing procedures.

Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and NOTE blocks are used to alert personnel to special instructions about a particular service or operation that may be hazardous if performed incor- rectly or carelessly. Observe them carefully. Their definitions are as follows:

~

INDICATES AHAZARDOUS SITUATION OR ACTION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

IAWARNING!I

Indicates a hazardous situation or action which, if not

avoided, could result in death or serious injury.

ACAUTIONI

Indicates a hazardous situation or action which, if not avoided, could result in minor or moderate injury.

NOTE:

Notes contain additional information important to a procedure and will be found within the regular text body of this manual.

These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compliance with the special instructions while performing the action or service are essential to preventing accidents.

Four commonly used safety symbols accompany the DANGER, WARNING and CAUTION blocks. The type of information each indicates is as follows:

A This symbol points out important safety information that,

.... if not followed, could endanger personal safety and/or

property of others.

A This symbol points out potential explosion hazard.

£This symbol points out potential fire hazard.

LhThis symbol points out potential electrical shock hazard.

Introduction

The operator is responsible for proper and safe use of the equip- ment. The manufacturer strongly recommends that the operator read this Owner'sManual and thoroughly understand all instruc- tions before using this equipment. The manufacturer also strongly recommends instructing other users to properly start and operate the unit. This prepares them if they need to operate the equipment in an emergency.

OPERATION AND MAINTENANCE

It is the operator'sresponsibility to perform all safety checks, to make sure that all maintenance for safe operation is performed promptly, and to have the equipment checked periodically by an Authorized Service Dealer. Normal maintenance service and replacement of parts are the responsibility of the owner/operator and, as such, are not considered defects in materials or workman- ship within the terms of the warranty. Individual operating habits and usage contribute to the need for maintenance service.

Proper maintenance and care of the generator ensure a minimum number of problems and keep operating expenses at a minimum. See an Authorized Service Dealer for service aids and acces- sories.

Operating instructions presented in this manual assume that the stationary emergency electric system has been installed by an Authorized Service Dealer or other competent, qualified contractor. Installation of this equipment is not a "do-it-yourself" project.

HOW TO OBTAIN SERVICE

When the generator requires servicing or repairs, contact an Authorized Service Dealer for assistance. Service technicians are factory-trained and are capable of handling all service needs.

When contacting an Authorized Service Dealer about parts and service, always supply the complete model number of the unit as given on the front cover of this manual or on the DATA LABEL affixed to the unit.

AUTHORIZED SERVICE

DEALER LOCATION

To locate the nearest AUTHORIZED SERVICE

DEALER, please call this number:

1·800·333·1322

DEALER LOCATION INFORMATION CAN BE OBTAINED AT THIS NUMBER or visit the website at

www.generac.com.

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Contents @us Table of Contents Introduction Authorized Service Dealer LocationOperation and Maintenance HOW to Obtain ServiceGeneral Hazards Electrical Hazards Identification Record Data LabelGenerator SET XPL Label Equipment Description Engine Protective DevicesDC Fuses Fuel System SpecificationsFuel System Reduirements and Recommendations Battery InstallationBattery Generator AC LeadConnections Field Wiring Requirements Table SIX-LEAD VAG, THREE-PHASE StatorField Wiring Connections to Buss Bars Generator and Load CompatibilityStarting Aids Engine Coolant Heaters ~KE~Battery Chargers Battery Warmers OptionalOther Published Standards Nfpa StandardsGrounding the Generator Transfer Switch Start Signal ConnectionsEmergency Circuit Isolation Method Total Circuit Isolation MethodPreparation Before START-UP Vented BatteriesPrior to Initial START-UP Operating Unit with Manual Transfer Switch Generator Control and OperationEngine STA8T-UP and TRANSFE8 Transfer Switch Service ScheduleRetransfer and Shutdown Annually or Every 600 Hours whichever comes first Periodic MaintenanceInspect Exhaust System Repair PartsHOW to Order Parts Check FluidsService Maintenance Interval Information Maintenance Tasks Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Maint Maintenance Maintenance Tasks Task Completed Level Maintenance Tasks Task Completed TechniciansSignature Warranty California and Federal Emission Control Warranty Statement Warranty Groupb Groupb 34h ~tJ· ~tJ Grouph Grouph Exploded View EV, CB Mounting KIT MDl Drawing # OJl027 Group a Group a ~ //rY Exploded View EV Altcomprt 80KW DD PME G17 Drawing # OJ1481 Applicable to PART# This page Left Intentionally Blank Group a MAIN, ALT Tower 390 Long 10 390 Alternator Single CIS 390/520 Alternator Dual CIS Load CENTER,125A,SIEMENS 8 BAY\ Group B Blank 171\\ PART# QTY Description QTY Date 7/27//11 Exploded View Drawing # OH5043D Group H Drawing # OH5043D Part Date 2/25/10 FAN Guard R/H Side GROUpe GROUpe 111 GROUpe 180 Basetank CD0095U1N Type GROUpe GROUpe Groupd Groupd ~14 Reducer Hump 18\\ Groupf Groupf Groupf 3 of4 This page left blank intentionally ~-+-+ + + This page is Left Intentionally Blank Groupg Groupg ~ o ===~ ~ o DO-~~ ~ o Nl ---+ + + + 1 Groupg Groupg ~~r= ~~~~WHtjITEt=~= ~S NC RB3 ~~~~~~ 5005~ ~fi Ir~ Drawing # OH9863 ~~BR2DB Drawing # OH9863 Group H This page is Left Intentionally Blank 2ASSEMBY View for Shroud OH78890ST03 only QTY Description RevisionH-6657-C 1of Clamp Hose 7/8 00 Double Wire Date 2/12/10 Washer Date 3/21/10 Drawing No. OH8028 Junction BOX Alternate Dual Battery Configuration Battery Heater Connection Rl.·1 Drawing # OJI047 Page JNI ISWEU.SAS tl3MOd ,,Jdtl3N3EJ