Subaru Robin Power Products service manual RGV2800, RGV4100, RGV6100 Generators

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SERVICE MANUAL

Models

RGV2800, RGV4100, RGV6100 Generators

PUB-GS1277 Rev. 1/04

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Contents RGV2800, RGV4100, RGV6100 Generators Contents Troubleshooting Disassembly and AssemblyWiring Diagram Specifcations Generator Trouble ShootingEngine SpecificationsModel RGV2800 RGV4100EH34D RGV6100250 125 240 120 230 115 220 110 230V/115V Load Rated Perfomance CurvesDC Output Features LONG-LIFE Durability Minimal MaintenanceExternal View General DescriptionOIL Drain Plug RGV2800 U.S.A., 60Hz-120V Nema Receptacle Control PanelRGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle RGV6100 U.S.A., 60Hz-120V/240V Nema Receptacle Location of Serial Number and Specification NumberConstruction Construction and FunctionFunction StatorRotor CondenserDC Circuit Breaker NO-FUSE BreakerObject or Protection RGV2800AC plug Description Style AmpereConnecting to Domestic Circuits House Wiring 240V appliance Generation of NO-LOAD Voltage Generator OperationVoltage Fluctuations Under Load Switch Full Power Switch Dual Voltage TypePosition 120/240 Half of rated output Rated outputPage Description Power supplyPrinciple of Sensing OIL Level HOW IT OperatesJudgement of oil level Block Diagram of the CircuitDecision of oil shortage Automatic stop of enginePage Do not connect the generator to the commercial power lines Safety PrecautionsDo not place inflammable materials near the generator Operate the generator on a level surfaceMercury lamps with a smaller power factor Incandescent lamp, heater, etc. with a power factorRange of Applications RGV2800 RGV4100 RGV6100 Appliances without any indication as to power consumptionArea / mm3 Current / a Sectional Allowable Gauge No Resistance10 a 12 a 15 a Specifications Measuring ProceduresMeasuring Instruments 1 Dr. Robin Generator TesterVoltmeter InstrumentsCircuit Tester DC Output Measuring AC Output MeasuringRated voltage 120 240 Stator Measuring Insulation ResistanceRotor Control Panel Voltmeter Checking Functional MembersAC Receptacles Winding Specification AC Winding CondenserCondenser Rotor Assembly75 Ω 77 Ω 60 Ω Checking table for analogue circuit tester Diode RectifierApply red plus needle Brown Circuit tester OrangeApply black minus needle Brown Checking table for digital circuit testerCircuit tester Brown / WhitePreparation and Precautions Disassembly and AssemblyStep Part to remove Description Remarks Tool Disassembly ProceduresRubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Front Cover Assembly ProceduresTightening torque 11.8 13.7 N-m Tightening torque 11.3 13.2 N-m RGV2800Tightening torque 5.9 N-m Rear CoverFrame END Cover RGV4100 onlyTightening torque 21.6 27.4 N-m Tightening torque 9.8 N-mTightening torque 18.6 24.5 N-m Tightening torque 6.9 N-m Front Panel DisassemblyChecking of the Front Panel Tightening torque 1.5 N-m ReassemblyNo AC Output TroubleshootingChecking Condenser Checking StatorRemedy Checking RotorAC Voltage is TOO High or TOO LOW How to adjust engine r.p.mChecking Engine Speed Checking RotorCheck the Appliance for Trouble Check the Engine SpeedCheck if the Engine is Overheated Check the Insulation of the GeneratorNo DC Output Idle Control Engine Speed is not Increased When a Load is AppliedCheck the DC Coil Dual Voltage Type Single Voltage TypeApply red plus needle Normal Resistance Engine Speed is not Reduced When Load is OFFRGV2800 U.S.A., 60Hz-120V Type Nema Receptacle Wiring DiagramRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle Generator RGV6100 U.S.A., 50Hz-120V/240V Type Nema ReceptacleRGV4100, 6100 Electric Starter Type Wiring color cordOdelM RGV4101RGV6101RGV4101 RGV6101 Generator TroubleshootingRGV4101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 Electric starter model RGV4101RGV6101 Electric starter model RGV6101Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax