Subaru Robin Power Products RGV4100, RGV6100 service manual Check the Engine Speed

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2-3 AC VOLTAGE IS NORMAL AT NO-LOAD, BUT THE LOAD CANNOT BE APPLIED.

2-3-1 CHECK THE ENGINE SPEED.

If the engine speed is low, adjust it to the rated r.p.m.

*Refer to Step 2-2-1 for engine speed adjustment.

2-3-2 CHECK THE TOTAL WATTAGE OF APPLIANCES CONNECTED TO THE GENERATOR.

Refer to Section 3 “RANGE OF APPLICATIONS” for the wattage of the appliances. If the generator is overloaded, reduce the load to the rated output of the generator.

2-3-3 CHECK THE APPLIANCE FOR TROUBLE.

If the appliance is faulty, repair it.

2-3-4 CHECK IF THE ENGINE IS OVERHEATED.

If the cooling air inlet and/or cooling air outlet is clogged with dirt, grass, chaff or other debris, re- move it.

AIR INLET (ENGINE)

AIR OUTLET (ENGINE)

AIR OUTLET

(ALTERNATOR)AIR INLET (ALTERNATOR)

Fig. 2-8

2-3-5 CHECK THE INSULATION OF THE GENERATOR.

Stop the engine. Measure the insulation resistance between the live terminal of the receptacle and the ground terminal.

If the insulation resistance is less than 1MΩ, dis- assemble the generator and check the insulation resistance of the stator, rotor and the live parts in the control box.

Any part where the insulation resistance is less than 1MΩ, the insulation is faulty and may cause electric leakage.

Replace the faulty part.

Fig. 2-9

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Contents RGV2800, RGV4100, RGV6100 Generators Contents Specifcations Generator Trouble Shooting Disassembly and AssemblyTroubleshooting Wiring DiagramRGV2800 RGV4100 SpecificationsEngine ModelEH34D RGV6100250 125 240 120 230 115 220 110 230V/115V Load Rated Perfomance CurvesDC Output Features LONG-LIFE Durability Minimal MaintenanceOIL Drain Plug General DescriptionExternal View RGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle Control PanelRGV2800 U.S.A., 60Hz-120V Nema Receptacle RGV6100 U.S.A., 60Hz-120V/240V Nema Receptacle Location of Serial Number and Specification NumberStator Construction and FunctionConstruction FunctionRotor CondenserRGV2800 NO-FUSE BreakerDC Circuit Breaker Object or ProtectionAC plug Description Style AmpereConnecting to Domestic Circuits House Wiring 240V appliance Voltage Fluctuations Under Load Generator OperationGeneration of NO-LOAD Voltage 120/240 Half of rated output Rated output Full Power Switch Dual Voltage TypeSwitch PositionPage HOW IT Operates Power supplyDescription Principle of Sensing OIL LevelAutomatic stop of engine Block Diagram of the CircuitJudgement of oil level Decision of oil shortagePage Operate the generator on a level surface Safety PrecautionsDo not connect the generator to the commercial power lines Do not place inflammable materials near the generatorRange of Applications Incandescent lamp, heater, etc. with a power factorMercury lamps with a smaller power factor RGV2800 RGV4100 RGV6100 Appliances without any indication as to power consumption10 a 12 a 15 a Sectional Allowable Gauge No ResistanceArea / mm3 Current / a 1 Dr. Robin Generator Tester Measuring ProceduresSpecifications Measuring InstrumentsVoltmeter InstrumentsCircuit Tester Rated voltage 120 240 AC Output MeasuringDC Output Measuring Rotor Measuring Insulation ResistanceStator Control Panel AC Receptacles Checking Functional MembersVoltmeter Winding Specification AC Winding Condenser75 Ω 77 Ω 60 Ω Rotor AssemblyCondenser Circuit tester Orange Diode RectifierChecking table for analogue circuit tester Apply red plus needle BrownBrown / White Checking table for digital circuit testerApply black minus needle Brown Circuit testerPreparation and Precautions Disassembly and AssemblyStep Part to remove Description Remarks Tool Disassembly ProceduresRubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Tightening torque 11.3 13.2 N-m RGV2800 Assembly ProceduresFront Cover Tightening torque 11.8 13.7 N-mTightening torque 5.9 N-m Rear CoverFrame END Cover RGV4100 onlyTightening torque 18.6 24.5 N-m Tightening torque 9.8 N-mTightening torque 21.6 27.4 N-m Tightening torque 6.9 N-m Checking of the Front Panel DisassemblyFront Panel Tightening torque 1.5 N-m ReassemblyChecking Stator TroubleshootingNo AC Output Checking CondenserRemedy Checking RotorChecking Rotor How to adjust engine r.p.mAC Voltage is TOO High or TOO LOW Checking Engine SpeedCheck the Insulation of the Generator Check the Engine SpeedCheck the Appliance for Trouble Check if the Engine is OverheatedNo DC Output Check the DC Coil Engine Speed is not Increased When a Load is AppliedIdle Control Apply red plus needle Single Voltage TypeDual Voltage Type Normal Resistance Engine Speed is not Reduced When Load is OFFRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle Wiring DiagramRGV2800 U.S.A., 60Hz-120V Type Nema Receptacle Generator RGV6100 U.S.A., 50Hz-120V/240V Type Nema ReceptacleRGV4100, 6100 Electric Starter Type Wiring color cordOdelM RGV4101RGV6101RGV4101 Generator TroubleshootingRGV4101 RGV6101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 Electric starter model RGV4101RGV6101 Electric starter model RGV6101Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax