Subaru Robin Power Products RGV6100 Tightening torque 9.8 N-m, Tightening torque 21.6 27.4 N-m

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(4)Fasten the other earth cable with 5 mm termi- nal to the unpainted bolt hole on the frame. (See Fig.10-28.)

10-3-7 MUFFLER and MUFFLER COVER

(1)Temporarily fix the muffler bracket to either the rear or front covers for RGV6100 or RGV2800. M8 x 20 mm bolt and washer Ass’y . . . 2 pcs.

(2)Attach the muffler cover 1 and the muffler cover 2 to the muffler.

M6 x 10 mm bolt and washer Ass’y . . . 8 pcs.

Tightening torque

7.9 - 9.8 N-m

80 - 100 kg-cm

5.8- 7.2 ft-lb

(3)Put the muffler gasket to the engine.

(4)Attach the muffler with muffler cover to the engine and the rear cover .

1 Tighten the two nuts for the muffler first. Use the spring washers for RGV4100 and RGV6100.

8 mm stainless nut . . . 2 pcs.

8 mm spring washer . . . 2 pcs.

(for RGV4100 and RGV6100 only)

Tightening torque

21.6 - 27.4 N-m

220 - 280 kg-cm

15.8 - 20.2 ft-lb

2Tighten the bolts to fix the muffler to the rear cover.

M8 x 20 mm bolt and washer Ass’y . . . 2 pcs. (for RGV4100)

Tightening torque

18.6 - 24.5 N-m

190 - 250 kg-cm

13.7 - 18.0 ft-lb

EARTH CABLE

Fig. 10-28

Fig. 10-29

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Contents RGV2800, RGV4100, RGV6100 Generators Contents Disassembly and Assembly TroubleshootingWiring Diagram Specifcations Generator Trouble ShootingSpecifications EngineModel RGV2800 RGV4100RGV6100 EH34DPerfomance Curves 250 125 240 120 230 115 220 110 230V/115V Load RatedDC Output Features Minimal Maintenance LONG-LIFE DurabilityExternal View General DescriptionOIL Drain Plug RGV2800 U.S.A., 60Hz-120V Nema Receptacle Control PanelRGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle Location of Serial Number and Specification Number RGV6100 U.S.A., 60Hz-120V/240V Nema ReceptacleConstruction and Function ConstructionFunction StatorCondenser RotorNO-FUSE Breaker DC Circuit BreakerObject or Protection RGV2800Style Ampere AC plug DescriptionConnecting to Domestic Circuits House Wiring 240V appliance Generation of NO-LOAD Voltage Generator OperationVoltage Fluctuations Under Load Full Power Switch Dual Voltage Type SwitchPosition 120/240 Half of rated output Rated outputPage Power supply DescriptionPrinciple of Sensing OIL Level HOW IT OperatesBlock Diagram of the Circuit Judgement of oil levelDecision of oil shortage Automatic stop of enginePage Safety Precautions Do not connect the generator to the commercial power linesDo not place inflammable materials near the generator Operate the generator on a level surfaceMercury lamps with a smaller power factor Incandescent lamp, heater, etc. with a power factorRange of Applications Appliances without any indication as to power consumption RGV2800 RGV4100 RGV6100Area / mm3 Current / a Sectional Allowable Gauge No Resistance10 a 12 a 15 a Measuring Procedures SpecificationsMeasuring Instruments 1 Dr. Robin Generator TesterInstruments VoltmeterCircuit Tester DC Output Measuring AC Output MeasuringRated voltage 120 240 Stator Measuring Insulation ResistanceRotor Control Panel Voltmeter Checking Functional MembersAC Receptacles Specification AC Winding Condenser WindingCondenser Rotor Assembly75 Ω 77 Ω 60 Ω Diode Rectifier Checking table for analogue circuit testerApply red plus needle Brown Circuit tester OrangeChecking table for digital circuit tester Apply black minus needle BrownCircuit tester Brown / WhiteDisassembly and Assembly Preparation and PrecautionsDisassembly Procedures Step Part to remove Description Remarks ToolRubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Assembly Procedures Front Cover Tightening torque 11.8 13.7 N-m Tightening torque 11.3 13.2 N-m RGV2800Rear Cover Tightening torque 5.9 N-mEND Cover RGV4100 only FrameTightening torque 21.6 27.4 N-m Tightening torque 9.8 N-mTightening torque 18.6 24.5 N-m Tightening torque 6.9 N-m Front Panel DisassemblyChecking of the Front Panel Reassembly Tightening torque 1.5 N-mTroubleshooting No AC OutputChecking Condenser Checking StatorChecking Rotor RemedyHow to adjust engine r.p.m AC Voltage is TOO High or TOO LOWChecking Engine Speed Checking RotorCheck the Engine Speed Check the Appliance for TroubleCheck if the Engine is Overheated Check the Insulation of the GeneratorNo DC Output Idle Control Engine Speed is not Increased When a Load is AppliedCheck the DC Coil Dual Voltage Type Single Voltage TypeApply red plus needle Engine Speed is not Reduced When Load is OFF Normal ResistanceRGV2800 U.S.A., 60Hz-120V Type Nema Receptacle Wiring DiagramRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle RGV6100 U.S.A., 50Hz-120V/240V Type Nema Receptacle GeneratorWiring color cord RGV4100, 6100 Electric Starter TypeRGV4101RGV6101 OdelMRGV4101 RGV6101 Generator TroubleshootingRGV4101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 RGV4101 Electric starter modelRGV6101 RGV6101 Electric starter modelLively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax