Subaru Robin Power Products RGV6100, RGV4100 service manual Wiring Diagram

Page 64

12. WIRING DIAGRAM

* RGV2800 : U.S.A., 60Hz-120V TYPE [NEMA RECEPTACLE]

GRNERATOR

Sarge absorber

Diode

Field Winding

2AC Winding 1

 

 

 

AC Winding

Auxiliary Winding for condenser

DC Winding

CONTROL BOX

 

 

 

 

 

 

 

ENGINE

 

2.0Blk

 

No-fuse breaker

 

 

 

 

 

 

 

 

2.0Blk

 

AC output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

receptacle

 

 

 

 

 

 

 

 

 

(120V)

 

 

 

 

 

 

 

 

 

 

coil

 

2.0Blu

 

 

 

 

REC1

W

Ignition

plug

 

 

 

 

 

 

 

 

 

 

 

 

 

2.0R

 

 

 

 

 

 

 

 

Spark

 

 

V

 

 

 

 

 

0.75Blk

 

 

 

Voltmeter

 

 

 

 

 

 

 

0.75

 

 

 

 

 

 

 

2.0W

 

 

 

 

 

 

 

 

 

1.25Y

Condenser

 

Engine switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.75Blk

0.75Blk

Oil sensor

1.25Y

 

 

 

 

 

 

0.75Grn/Y

 

 

 

 

 

 

 

 

 

1.25Brn

Diode stack

 

 

 

 

 

 

 

 

 

 

 

 

 

0.75Grn/Y

 

 

Assy

 

 

+

 

 

1.25Grn

 

 

 

1.25Or

 

 

 

 

Circuit breaker

DC output

 

 

 

 

 

 

 

 

 

1.25Brn

 

 

terminal

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

1.25Brn/W

 

 

 

 

 

1.25Grn

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Earth

 

 

 

 

 

 

 

 

 

(Ground) terminal

 

 

* RGV4100 : U.S.A., 60Hz-120V/240V TYPE [NEMA RECEPTACLE]

GENERATOR

Sarge absorber

Diode

Field Winding

AC Winding 1

 

for

 

2

 

 

Winding

 

Auxiliary

 

 

Winding

 

 

condenser

AC

 

 

 

DC Winding

CONTROL BOX

 

 

Idle

1

1

0.75W

 

 

 

 

 

5

5

0.75W

 

 

 

 

 

control

3

3

0.75Blu

Auto idle switch

 

 

 

unit

4

4

0.75LBlu

 

 

 

 

2

2

 

 

 

No-fuse breaker

Full power

AC output

 

 

 

 

 

 

2.0Blk

)

 

 

 

 

 

switch

 

 

 

 

 

 

 

 

120V

 

 

 

 

 

 

120/240V

 

 

 

 

 

 

2

1

 

 

 

 

 

 

120V 3

receptacle (

REC1 W

REC3

 

 

 

 

 

 

 

2.0Blu

 

 

 

 

 

W

0.75Blk

 

 

5

4

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

 

 

)

 

AC output

 

 

 

6

 

120V

 

 

Voltmeter

2.0R

 

 

 

receptacle

 

 

 

 

 

W

(120/240V)

 

 

 

 

 

outputAC

receptacle (

Enginswitch

0.75

 

120/240V 7

 

 

 

8

9

 

 

2.0W

120V

REC2

 

 

 

 

 

 

 

 

 

1.25Y

Condenser

Condenser

 

 

 

 

 

 

 

1.25Y

 

 

 

 

2.0Grn

 

 

 

 

 

 

 

 

 

 

1.25Brn

Diode stack

 

 

 

 

 

 

 

 

Assy

 

 

 

 

 

 

 

 

 

 

1.25Or

+

 

 

 

 

 

 

Circuit breaker

DC output

 

 

 

 

1.25Brn

 

 

 

 

 

 

 

 

terminal

 

 

 

 

 

 

1.25Brn/W

 

-

 

 

 

 

 

Earth

(Ground) terminal

ENGINE

 

 

 

 

 

0.75W

 

 

0.75W

0.75W

0.75W

 

 

 

Solenoid

 

 

 

 

0.75Blu

 

 

 

0.75Grn/Y

0.75Blk 0.75LBlu

Charge coil

Ignition coil

Spark plug

 

0.75Blk

 

 

 

 

 

Oil sensor

 

 

 

0.75Blk

 

 

 

0.75Grn/Y

 

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Page 63 Page 65
Image 64
Page 63 Page 65
Contents RGV2800, RGV4100, RGV6100 Generators Contents Disassembly and Assembly TroubleshootingWiring Diagram Specifcations Generator Trouble ShootingSpecifications EngineModel RGV2800 RGV4100RGV6100 EH34DPerfomance Curves 250 125 240 120 230 115 220 110 230V/115V Load RatedDC Output Features Minimal Maintenance LONG-LIFE DurabilityExternal View General DescriptionOIL Drain Plug RGV2800 U.S.A., 60Hz-120V Nema Receptacle Control PanelRGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle Location of Serial Number and Specification Number RGV6100 U.S.A., 60Hz-120V/240V Nema ReceptacleConstruction and Function ConstructionFunction StatorCondenser RotorNO-FUSE Breaker DC Circuit BreakerObject or Protection RGV2800Style Ampere AC plug DescriptionConnecting to Domestic Circuits House Wiring 240V appliance Generation of NO-LOAD Voltage Generator OperationVoltage Fluctuations Under Load Full Power Switch Dual Voltage Type SwitchPosition 120/240 Half of rated output Rated outputPage Power supply DescriptionPrinciple of Sensing OIL Level HOW IT OperatesBlock Diagram of the Circuit Judgement of oil levelDecision of oil shortage Automatic stop of enginePage Safety Precautions Do not connect the generator to the commercial power linesDo not place inflammable materials near the generator Operate the generator on a level surfaceMercury lamps with a smaller power factor Incandescent lamp, heater, etc. with a power factorRange of Applications Appliances without any indication as to power consumption RGV2800 RGV4100 RGV6100Area / mm3 Current / a Sectional Allowable Gauge No Resistance10 a 12 a 15 a Measuring Procedures SpecificationsMeasuring Instruments 1 Dr. Robin Generator TesterInstruments VoltmeterCircuit Tester DC Output Measuring AC Output MeasuringRated voltage 120 240 Stator Measuring Insulation ResistanceRotor Control Panel Voltmeter Checking Functional MembersAC Receptacles Specification AC Winding Condenser WindingCondenser Rotor Assembly75 Ω 77 Ω 60 Ω Diode Rectifier Checking table for analogue circuit testerApply red plus needle Brown Circuit tester OrangeChecking table for digital circuit tester Apply black minus needle BrownCircuit tester Brown / WhiteDisassembly and Assembly Preparation and PrecautionsDisassembly Procedures Step Part to remove Description Remarks ToolRubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Assembly Procedures Front CoverTightening torque 11.8 13.7 N-m Tightening torque 11.3 13.2 N-m RGV2800Rear Cover Tightening torque 5.9 N-mEND Cover RGV4100 only FrameTightening torque 21.6 27.4 N-m Tightening torque 9.8 N-mTightening torque 18.6 24.5 N-m Tightening torque 6.9 N-m Front Panel DisassemblyChecking of the Front Panel Reassembly Tightening torque 1.5 N-mTroubleshooting No AC OutputChecking Condenser Checking StatorChecking Rotor RemedyHow to adjust engine r.p.m AC Voltage is TOO High or TOO LOWChecking Engine Speed Checking RotorCheck the Engine Speed Check the Appliance for TroubleCheck if the Engine is Overheated Check the Insulation of the GeneratorNo DC Output Idle Control Engine Speed is not Increased When a Load is Applied Check the DC Coil Dual Voltage Type Single Voltage TypeApply red plus needle Engine Speed is not Reduced When Load is OFF Normal ResistanceRGV2800 U.S.A., 60Hz-120V Type Nema Receptacle Wiring DiagramRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle RGV6100 U.S.A., 50Hz-120V/240V Type Nema Receptacle GeneratorWiring color cord RGV4100, 6100 Electric Starter TypeRGV4101RGV6101 OdelMRGV4101 RGV6101 Generator TroubleshootingRGV4101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 RGV4101 Electric starter modelRGV6101 RGV6101 Electric starter modelLively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax
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