Subaru Robin Power Products RGV6100 Single Voltage Type, Dual Voltage Type, Apply red plus needle

Page 62

(4)Check the wiring through ZCT on the IDLE CONTROL UNIT.

*Single Voltage Type

Make sure that an output wire from main coil is passing through the ZCT on the IDLE CONTROL UNIT.

* Dual Voltage Type

Check that two output wires (black wire and red wire) from main coils are passing through the ZCT on the IDLE CONTROL UNIT in the same direction.

(5)Checking the IDLE CONTROL UNIT

Check the resistance between five leads of IDLE CONTROL UNIT with circuit tester.

54

12 3

Terminal number of

the IDEL CONTROL UNIT

Fig. 11-16A

IDEL CONTROL UNIT

OUTPUT WIRE

ZCT

Fig. 11-15

Fig. 11-16B

Circuit tester (with battery				Apply black (minus) needle of the circuit tester
Circuit tester (with battery
power source 1.5 V)
power source 1.5 V)			1		2	3	4		5
			1		2	3	4		5

		1	-----------		∞	250 kΩ	250 kΩ		75 kΩ

		2	∞		-----------	∞	∞		∞
Apply red (plus) needle
Apply red (plus) needle		3	250 kΩ		∞		250 kΩ		75 kΩ
of the circuit tester		3	250 kΩ		∞	-----------	250 kΩ		75 kΩ
of the circuit tester
		4	250 kΩ		∞	250 kΩ	-----------		75 kΩ

		5	8.5 kΩ		∞	7.8 kΩ	7.8 kΩ		-----------

					Table. 11-4

NOTE : The resistance readings vary depending on the types of circuit testers. The above table shows an example of the resistance readings measured by an ordinary analogue circuit tester with 1.5 volt battery power source. It is advisable for you to check the resistance readings using your standard circuit tester and revise the checking table.

- 59 -

Image 62

Contents RGV2800, RGV4100, RGV6100 Generators Contents Wiring Diagram Disassembly and AssemblyTroubleshooting Specifcations Generator Trouble ShootingModel SpecificationsEngine RGV2800 RGV4100RGV6100 EH34DPerfomance Curves 250 125 240 120 230 115 220 110 230V/115V Load RatedDC Output Features Minimal Maintenance LONG-LIFE DurabilityOIL Drain Plug General DescriptionExternal View RGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle Control PanelRGV2800 U.S.A., 60Hz-120V Nema Receptacle Location of Serial Number and Specification Number RGV6100 U.S.A., 60Hz-120V/240V Nema ReceptacleFunction Construction and FunctionConstruction StatorCondenser RotorObject or Protection NO-FUSE BreakerDC Circuit Breaker RGV2800Style Ampere AC plug DescriptionConnecting to Domestic Circuits House Wiring 240V appliance Voltage Fluctuations Under Load Generator OperationGeneration of NO-LOAD Voltage Position Full Power Switch Dual Voltage TypeSwitch 120/240 Half of rated output Rated outputPage Principle of Sensing OIL Level Power supplyDescription HOW IT OperatesDecision of oil shortage Block Diagram of the CircuitJudgement of oil level Automatic stop of enginePage Do not place inflammable materials near the generator Safety PrecautionsDo not connect the generator to the commercial power lines Operate the generator on a level surfaceRange of Applications Incandescent lamp, heater, etc. with a power factorMercury lamps with a smaller power factor Appliances without any indication as to power consumption RGV2800 RGV4100 RGV610010 a 12 a 15 a Sectional Allowable Gauge No ResistanceArea / mm3 Current / a Measuring Instruments Measuring ProceduresSpecifications 1 Dr. Robin Generator TesterInstruments VoltmeterCircuit Tester Rated voltage 120 240 AC Output MeasuringDC Output Measuring Rotor Measuring Insulation ResistanceStator Control Panel AC Receptacles Checking Functional MembersVoltmeter Specification AC Winding Condenser Winding75 Ω 77 Ω 60 Ω Rotor AssemblyCondenser Apply red plus needle Brown Diode RectifierChecking table for analogue circuit tester Circuit tester OrangeCircuit tester Checking table for digital circuit testerApply black minus needle Brown Brown / WhiteDisassembly and Assembly Preparation and PrecautionsDisassembly Procedures Step Part to remove Description Remarks ToolRubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Tightening torque 11.8 13.7 N-m Assembly ProceduresFront Cover Tightening torque 11.3 13.2 N-m RGV2800Rear Cover Tightening torque 5.9 N-mEND Cover RGV4100 only FrameTightening torque 18.6 24.5 N-m Tightening torque 9.8 N-mTightening torque 21.6 27.4 N-m Tightening torque 6.9 N-m Checking of the Front Panel DisassemblyFront Panel Reassembly Tightening torque 1.5 N-mChecking Condenser TroubleshootingNo AC Output Checking StatorChecking Rotor RemedyChecking Engine Speed How to adjust engine r.p.mAC Voltage is TOO High or TOO LOW Checking RotorCheck if the Engine is Overheated Check the Engine SpeedCheck the Appliance for Trouble Check the Insulation of the GeneratorNo DC Output Check the DC Coil Engine Speed is not Increased When a Load is AppliedIdle Control Apply red plus needle Single Voltage TypeDual Voltage Type Engine Speed is not Reduced When Load is OFF Normal ResistanceRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle Wiring DiagramRGV2800 U.S.A., 60Hz-120V Type Nema Receptacle RGV6100 U.S.A., 50Hz-120V/240V Type Nema Receptacle GeneratorWiring color cord RGV4100, 6100 Electric Starter TypeRGV4101RGV6101 OdelMRGV4101 Generator TroubleshootingRGV4101 RGV6101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 RGV4101 Electric starter modelRGV6101 RGV6101 Electric starter modelLively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax