Subaru Robin Power Products RGV6100 service manual END Cover RGV4100 only, Frame

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10-3-5 END COVER (RGV4100 only)

Attach the end cover to the rear cover.

10-3-6 FRAME

(1)Attach the mount rubbers to the frame. Insert the setting tongue of mount rubber into the hole on the frame and tighten the nut from the bot- tom of the frame.

M8 flange nut . . . 4 pcs.

Tightening torque

11.8 - 13.7 N-m

120 - 140 kg-cm

8.7 - 10.8 ft-lb

Fig. 10-26

FRAME UPPER

Fig. 10-27

NOTE : The mount rubbers are selected to reduce vibration most effectively by model. Be sure to use the correct mount rubber for your generator. Although mount rubbers have the same appear- ance, their characteristics are different.

(2)Attach the 5 mm terminal of the grounding wires (green / yellow) to the unpainted thread hole of the frame base plate using a 5 mm brass screw.

(3)Install the engine and alternator assembly into the frame. Put the engine and alternator as- sembly into the frame from the side of it. Tighten the nuts over the mount rubber bolts to fix.

M8 nuts . . . 4 pcs.

NOTE : Remove the air cleaner cover for easier installation.

Tightening torque

11.8 - 13.7 N-m

120 - 140 kg-cm

8.7 - 10.8 ft-lb

NOTE : When tightening the nuts, slightly lift the engine and alternator assembly so that the weight is not applied to the mount rubbers.

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Contents RGV2800, RGV4100, RGV6100 Generators Contents Specifcations Generator Trouble Shooting Disassembly and AssemblyTroubleshooting Wiring DiagramRGV2800 RGV4100 SpecificationsEngine ModelEH34D RGV6100250 125 240 120 230 115 220 110 230V/115V Load Rated Perfomance CurvesDC Output Features LONG-LIFE Durability Minimal MaintenanceGeneral Description External ViewOIL Drain Plug Control Panel RGV2800 U.S.A., 60Hz-120V Nema ReceptacleRGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle RGV6100 U.S.A., 60Hz-120V/240V Nema Receptacle Location of Serial Number and Specification NumberStator Construction and FunctionConstruction FunctionRotor CondenserRGV2800 NO-FUSE BreakerDC Circuit Breaker Object or ProtectionAC plug Description Style AmpereConnecting to Domestic Circuits House Wiring 240V appliance Generator Operation Generation of NO-LOAD VoltageVoltage Fluctuations Under Load 120/240 Half of rated output Rated output Full Power Switch Dual Voltage TypeSwitch PositionPage HOW IT Operates Power supplyDescription Principle of Sensing OIL LevelAutomatic stop of engine Block Diagram of the CircuitJudgement of oil level Decision of oil shortagePage Operate the generator on a level surface Safety PrecautionsDo not connect the generator to the commercial power lines Do not place inflammable materials near the generatorIncandescent lamp, heater, etc. with a power factor Mercury lamps with a smaller power factorRange of Applications RGV2800 RGV4100 RGV6100 Appliances without any indication as to power consumptionSectional Allowable Gauge No Resistance Area / mm3 Current / a10 a 12 a 15 a 1 Dr. Robin Generator Tester Measuring ProceduresSpecifications Measuring InstrumentsVoltmeter InstrumentsCircuit Tester AC Output Measuring DC Output MeasuringRated voltage 120 240 Measuring Insulation Resistance StatorRotor Control Panel Checking Functional Members VoltmeterAC Receptacles Winding Specification AC Winding CondenserRotor Assembly Condenser75 Ω 77 Ω 60 Ω Circuit tester Orange Diode RectifierChecking table for analogue circuit tester Apply red plus needle BrownBrown / White Checking table for digital circuit testerApply black minus needle Brown Circuit testerPreparation and Precautions Disassembly and AssemblyStep Part to remove Description Remarks Tool Disassembly ProceduresRubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Tightening torque 11.3 13.2 N-m RGV2800 Assembly ProceduresFront Cover Tightening torque 11.8 13.7 N-mTightening torque 5.9 N-m Rear CoverFrame END Cover RGV4100 onlyTightening torque 9.8 N-m Tightening torque 21.6 27.4 N-mTightening torque 18.6 24.5 N-m Tightening torque 6.9 N-m Disassembly Front PanelChecking of the Front Panel Tightening torque 1.5 N-m ReassemblyChecking Stator TroubleshootingNo AC Output Checking CondenserRemedy Checking RotorChecking Rotor How to adjust engine r.p.mAC Voltage is TOO High or TOO LOW Checking Engine SpeedCheck the Insulation of the Generator Check the Engine SpeedCheck the Appliance for Trouble Check if the Engine is OverheatedNo DC Output Engine Speed is not Increased When a Load is Applied Idle ControlCheck the DC Coil Single Voltage Type Dual Voltage TypeApply red plus needle Normal Resistance Engine Speed is not Reduced When Load is OFFWiring Diagram RGV2800 U.S.A., 60Hz-120V Type Nema ReceptacleRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle Generator RGV6100 U.S.A., 50Hz-120V/240V Type Nema ReceptacleRGV4100, 6100 Electric Starter Type Wiring color cordOdelM RGV4101RGV6101Generator Troubleshooting RGV4101 RGV6101RGV4101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 Electric starter model RGV4101RGV6101 Electric starter model RGV6101Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax