Subaru Robin Power Products RGV4100, RGV6100 service manual Checking Rotor, Remedy

Page 57

(3)Check the insulation resistance between sta- tor core and each stator lead using a Dr. Robin generator tester in megger tester mode or a megger tester. (Fig. 11-3)

If insulation is bad, replace stator with a new one.

Fig. 11-3

11-1-3 CHECKING ROTOR

(1) Remove rear cover and stator.

(2) Using a Dr. Robin or a circuit tester, measure
the resistance of the field coil at the terminals.						Fig. 11-4
					( Ω)

	MODEL	RGV2800	RGV4100	RGV6100

	RESISTANCE	1.75 Ω	1.77 Ω		1.60 Ω

Table. 11-2

NOTE : Because a diode is soldered to the coil ends at the terminals, resistance may be mea- sured only when tester probes touch the termi- nals in one combination of polarity. Therefore, if no resistance reading appears, try checking in reverse polarity.

[Remedy]

If the resistance is not normal, replace rotor with a new one.

Fig. 11-5

- 54 -

Image 57

Contents RGV2800, RGV4100, RGV6100 Generators Contents Troubleshooting Disassembly and AssemblyWiring Diagram Specifcations Generator Trouble ShootingEngine SpecificationsModel RGV2800 RGV4100EH34D RGV6100250 125 240 120 230 115 220 110 230V/115V Load Rated Perfomance CurvesDC Output Features LONG-LIFE Durability Minimal MaintenanceGeneral Description External ViewOIL Drain Plug Control Panel RGV2800 U.S.A., 60Hz-120V Nema ReceptacleRGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle RGV6100 U.S.A., 60Hz-120V/240V Nema Receptacle Location of Serial Number and Specification NumberConstruction Construction and FunctionFunction StatorRotor CondenserDC Circuit Breaker NO-FUSE BreakerObject or Protection RGV2800AC plug Description Style AmpereConnecting to Domestic Circuits House Wiring 240V appliance Generator Operation Generation of NO-LOAD VoltageVoltage Fluctuations Under Load Switch Full Power Switch Dual Voltage TypePosition 120/240 Half of rated output Rated outputPage Description Power supplyPrinciple of Sensing OIL Level HOW IT OperatesJudgement of oil level Block Diagram of the CircuitDecision of oil shortage Automatic stop of enginePage Do not connect the generator to the commercial power lines Safety PrecautionsDo not place inflammable materials near the generator Operate the generator on a level surfaceIncandescent lamp, heater, etc. with a power factor Mercury lamps with a smaller power factorRange of Applications RGV2800 RGV4100 RGV6100 Appliances without any indication as to power consumptionSectional Allowable Gauge No Resistance Area / mm3 Current / a10 a 12 a 15 a Specifications Measuring ProceduresMeasuring Instruments 1 Dr. Robin Generator TesterVoltmeter InstrumentsCircuit Tester AC Output Measuring DC Output MeasuringRated voltage 120 240 Measuring Insulation Resistance StatorRotor Control Panel Checking Functional Members VoltmeterAC Receptacles Winding Specification AC Winding CondenserRotor Assembly Condenser75 Ω 77 Ω 60 Ω Checking table for analogue circuit tester Diode RectifierApply red plus needle Brown Circuit tester OrangeApply black minus needle Brown Checking table for digital circuit testerCircuit tester Brown / WhitePreparation and Precautions Disassembly and AssemblyStep Part to remove Description Remarks Tool Disassembly ProceduresRubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Front Cover Assembly ProceduresTightening torque 11.8 13.7 N-m Tightening torque 11.3 13.2 N-m RGV2800Tightening torque 5.9 N-m Rear CoverFrame END Cover RGV4100 onlyTightening torque 9.8 N-m Tightening torque 21.6 27.4 N-mTightening torque 18.6 24.5 N-m Tightening torque 6.9 N-m Disassembly Front PanelChecking of the Front Panel Tightening torque 1.5 N-m ReassemblyNo AC Output TroubleshootingChecking Condenser Checking StatorRemedy Checking RotorAC Voltage is TOO High or TOO LOW How to adjust engine r.p.mChecking Engine Speed Checking RotorCheck the Appliance for Trouble Check the Engine SpeedCheck if the Engine is Overheated Check the Insulation of the GeneratorNo DC Output Engine Speed is not Increased When a Load is Applied Idle ControlCheck the DC Coil Single Voltage Type Dual Voltage TypeApply red plus needle Normal Resistance Engine Speed is not Reduced When Load is OFFWiring Diagram RGV2800 U.S.A., 60Hz-120V Type Nema ReceptacleRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle Generator RGV6100 U.S.A., 50Hz-120V/240V Type Nema ReceptacleRGV4100, 6100 Electric Starter Type Wiring color cordOdelM RGV4101RGV6101Generator Troubleshooting RGV4101 RGV6101RGV4101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 Electric starter model RGV4101RGV6101 Electric starter model RGV6101Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax