Subaru Robin Power Products RGV6100, RGV4100 service manual RGV4101 Electric starter model

Page 80

4. WIRING DIAGRAM

RGV4101

GENERATOR

Sarge absorber

Diode

Field Winding

AC Winding 1

 

condenser

2

 

Winding

 

Auxiliary

 

 

 

Winding

 

 

 

for

 

 

 

 

 

AC

DC Winding

CONTROL BOX

 

 

 

 

 

 

 

 

Idle control switch

 

 

 

 

Idle

1

1

0.75W

 

 

 

 

0.75W

 

 

 

5

5

 

 

 

 

 

 

 

 

 

control

3

3

0.75Blu

 

 

 

 

 

 

 

unit

4

4

 

 

 

 

 

 

 

 

 

 

2

2

0.75LBlu

 

 

 

 

No-fuse breaker

Full power

 

AC output

 

 

 

 

 

 

 

 

2.0Blk

switch

 

)

 

 

 

 

 

 

 

 

120/240V

 

 

 

 

 

 

 

 

 

 

120V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

receptacle (

 

 

 

 

 

 

 

 

120V

 

 

REC1 W

 

 

 

 

 

2.0Blu

 

 

 

 

 

 

W

 

0.75Blk

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

AC output

)

REC3

)

 

Voltmeter

 

 

 

 

 

 

2.0R

 

 

 

 

120V

AC output

120/240V

 

 

 

 

 

W

switch

 

 

 

 

 

 

 

120/240V

 

 

 

 

 

 

 

 

 

receptacle (

receptacle (

 

2.0W

120V

 

 

REC2

 

 

 

Engin

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.25Y

Condenser

Condenser

 

 

 

 

 

 

 

 

 

1.25Y

 

 

 

 

 

2.0Grn

 

 

 

 

 

 

 

 

 

 

 

 

 

1.25Brn

Diode stack

 

 

 

 

 

 

 

 

 

 

Assy

 

 

 

 

 

 

 

 

 

 

 

 

1.25Or

 

+

 

 

 

 

 

 

 

 

Circuit breaker

 

 

 

 

 

 

 

 

 

 

 

DC output

 

 

 

 

 

 

 

1.25Brn

 

terminal

 

 

 

 

 

 

 

 

1.25Brn/W

 

-

 

 

 

 

 

 

 

 

 

 

 

 

Earth

 

 

 

 

 

 

 

 

 

(Ground) terminal

 

 

 

ENGINE

 

 

 

 

 

0.75W

 

 

 

 

0.75W

 

 

0.75W

0.75W

 

Solenoid

 

 

 

 

0.75Blu

 

 

 

0.75Grn/Y

0.75Blk 0.75LBlu

Charge coil

Ignition coil

Spark plug

 

0.75Blk

 

 

 

 

 

Oil sensor

 

 

 

0.75Blk

 

 

 

0.75Grn/Y

 

RGV4101 (Electric starter model)

GENERATOR

CONTROL BOX

Idle control switch

ENGINE

Sarge absorber

Diode

Field Winding

AC Winding 1

 

 

 

2

 

Auxiliary

Winding

 

Winding

 

 

for

 

 

condenser

 

 

 

Idle

1

1

 

5

5

 

control

3

3

 

unit

4

4

 

 

2

2

No-fuse breaker

Full power

 

 

2.0Blk

 

 

switch

 

 

 

120/240V

 

 

 

120V

 

 

2.0Blu

 

 

 

V

 

 

 

Voltmeter

 

 

 

2.0R

 

 

 

 

120/240V

 

 

0.75W

0.75Blu

0.75LBlu

AC output receptacle (120V)

REC1 W

 

ACoutput receptacle (

 

)

W

120V

 

0.75W

W

receptacle (120/240V)

 

0.75LBlu

 

outputAC

0.75Blk

Assy

REC3

 

 

 

 

Diode stack

 

 

0.75W

 

 

0.75W

0.75W

0.75W

 

 

 

Solenoid

 

 

 

 

0.75Blu

 

 

 

0.75Grn/Y

0.75Blk 0.75LBlu

Charge coil

Ignition coil

Spark plug

 

0.75Blk

 

 

AC

 

120V

2.0W

REC2

DC Winding

1.25Y

1.25Y

1.25Brn

1.25Brn

Condenser

Condenser

 

 

 

2.0Grn

 

 

 

 

 

 

0.75Gry

 

 

 

 

 

 

0.75Blk

 

Diode stack

 

 

 

IG

 

 

 

 

 

 

+M

 

Assy

 

 

 

-M

14Blk

1.25Or +

 

 

 

1.25Grn

1.25Or

14Blk

 

 

Circuit breaker

DC output

 

ST

B

 

 

 

 

 

 

 

 

terminal

 

 

1.25R

 

 

 

 

 

 

 

1.25Brn/W

 

-

 

Key switch

 

 

 

 

 

 

Magnetiec switch

Earth

(Ground) terminal

Oil sensor

0.75Blk

0.75Grn/Y

Battery

Electric starter

- 77 -

Page 79 Page 81
Image 80
Page 79 Page 81
Contents RGV2800, RGV4100, RGV6100 Generators Contents Disassembly and Assembly TroubleshootingWiring Diagram Specifcations Generator Trouble ShootingSpecifications EngineModel RGV2800 RGV4100RGV6100 EH34DPerfomance Curves 250 125 240 120 230 115 220 110 230V/115V Load RatedDC Output Features Minimal Maintenance LONG-LIFE DurabilityOIL Drain Plug General DescriptionExternal View RGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle Control PanelRGV2800 U.S.A., 60Hz-120V Nema Receptacle Location of Serial Number and Specification Number RGV6100 U.S.A., 60Hz-120V/240V Nema ReceptacleConstruction and Function ConstructionFunction StatorCondenser RotorNO-FUSE Breaker DC Circuit BreakerObject or Protection RGV2800Style Ampere AC plug DescriptionConnecting to Domestic Circuits House Wiring 240V appliance Voltage Fluctuations Under Load Generator OperationGeneration of NO-LOAD Voltage Full Power Switch Dual Voltage Type SwitchPosition 120/240 Half of rated output Rated outputPage Power supply DescriptionPrinciple of Sensing OIL Level HOW IT OperatesBlock Diagram of the Circuit Judgement of oil levelDecision of oil shortage Automatic stop of enginePage Safety Precautions Do not connect the generator to the commercial power linesDo not place inflammable materials near the generator Operate the generator on a level surfaceRange of Applications Incandescent lamp, heater, etc. with a power factorMercury lamps with a smaller power factor Appliances without any indication as to power consumption RGV2800 RGV4100 RGV610010 a 12 a 15 a Sectional Allowable Gauge No ResistanceArea / mm3 Current / a Measuring Procedures SpecificationsMeasuring Instruments 1 Dr. Robin Generator TesterInstruments VoltmeterCircuit Tester Rated voltage 120 240 AC Output MeasuringDC Output Measuring Rotor Measuring Insulation ResistanceStator Control Panel AC Receptacles Checking Functional MembersVoltmeter Specification AC Winding Condenser Winding75 Ω 77 Ω 60 Ω Rotor AssemblyCondenser Diode Rectifier Checking table for analogue circuit testerApply red plus needle Brown Circuit tester OrangeChecking table for digital circuit tester Apply black minus needle BrownCircuit tester Brown / WhiteDisassembly and Assembly Preparation and PrecautionsDisassembly Procedures Step Part to remove Description Remarks ToolRubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Assembly Procedures Front CoverTightening torque 11.8 13.7 N-m Tightening torque 11.3 13.2 N-m RGV2800Rear Cover Tightening torque 5.9 N-mEND Cover RGV4100 only FrameTightening torque 18.6 24.5 N-m Tightening torque 9.8 N-mTightening torque 21.6 27.4 N-m Tightening torque 6.9 N-m Checking of the Front Panel DisassemblyFront Panel Reassembly Tightening torque 1.5 N-mTroubleshooting No AC OutputChecking Condenser Checking StatorChecking Rotor RemedyHow to adjust engine r.p.m AC Voltage is TOO High or TOO LOWChecking Engine Speed Checking RotorCheck the Engine Speed Check the Appliance for TroubleCheck if the Engine is Overheated Check the Insulation of the GeneratorNo DC Output Check the DC Coil Engine Speed is not Increased When a Load is AppliedIdle Control Apply red plus needle Single Voltage TypeDual Voltage Type Engine Speed is not Reduced When Load is OFF Normal ResistanceRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle Wiring DiagramRGV2800 U.S.A., 60Hz-120V Type Nema Receptacle RGV6100 U.S.A., 50Hz-120V/240V Type Nema Receptacle GeneratorWiring color cord RGV4100, 6100 Electric Starter TypeRGV4101RGV6101 OdelMRGV4101 Generator TroubleshootingRGV4101 RGV6101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 RGV4101 Electric starter modelRGV6101 RGV6101 Electric starter modelLively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax
Top Page Image Contents