Subaru Robin Power Products RGV6100, RGV4100 service manual M8 flange nut pcs

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Step	Part to remove	Description	Remarks	Tool

4	Pipe Frame	(1) For RGV6100		10 mm spanner
		Remove the fuel strainer from the frame.

		(2) Remove the nuts which are fixing engine		12 mm spanner
		and alternator to the mount rubbers.
		(See Fig. 10-9.)

(3)Using a chain-block, sling up the engine Remove the air and alternator and dismount from the cleaner cover for

frame.

dismounting.

FUEL STRAINER (For RGV6100)

	MOUNT
	RUBBER
	(ALTERNATOR
	(ALTERNATOR		MOUNT RUBBER
	SIDE : 2 pcs)		MOUNT RUBBER
	SIDE : 2 pcs)		(ENGINE SIDE : 2 pcs)
			(ENGINE SIDE : 2 pcs)

		Fig. 10-9

(4) Remove the mount rubbers from the					12 mm spanner or
	frame. Loosen the nuts on the bottom				socket wrench
	side of the frame. (See Fig. 10-10.)

M8 flange nut . . . 4 pcs.

SPACER : 1 pce.

STOPPER PLATE

MOUNT RUBBER : 2 pcs.

MOUNT RUBBER : 2 pcs.

FRAME

M5 SCREW : 1 pce.

EARTH

CORD

M8 FLANGE	M8 FLANGE
NUT : 2 pcs.	NUT : 2 pcs.
	Fig. 10-10

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Image 44

Contents RGV2800, RGV4100, RGV6100 Generators Contents Disassembly and Assembly TroubleshootingWiring Diagram Specifcations Generator Trouble ShootingSpecifications EngineModel RGV2800 RGV4100RGV6100 EH34DPerfomance Curves 250 125 240 120 230 115 220 110 230V/115V Load RatedDC Output Features Minimal Maintenance LONG-LIFE DurabilityOIL Drain Plug General DescriptionExternal View RGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle Control PanelRGV2800 U.S.A., 60Hz-120V Nema Receptacle Location of Serial Number and Specification Number RGV6100 U.S.A., 60Hz-120V/240V Nema ReceptacleConstruction and Function ConstructionFunction StatorCondenser RotorNO-FUSE Breaker DC Circuit BreakerObject or Protection RGV2800Style Ampere AC plug DescriptionConnecting to Domestic Circuits House Wiring 240V appliance Voltage Fluctuations Under Load Generator OperationGeneration of NO-LOAD Voltage Full Power Switch Dual Voltage Type SwitchPosition 120/240 Half of rated output Rated outputPage Power supply DescriptionPrinciple of Sensing OIL Level HOW IT OperatesBlock Diagram of the Circuit Judgement of oil levelDecision of oil shortage Automatic stop of enginePage Safety Precautions Do not connect the generator to the commercial power linesDo not place inflammable materials near the generator Operate the generator on a level surfaceRange of Applications Incandescent lamp, heater, etc. with a power factorMercury lamps with a smaller power factor Appliances without any indication as to power consumption RGV2800 RGV4100 RGV610010 a 12 a 15 a Sectional Allowable Gauge No ResistanceArea / mm3 Current / a Measuring Procedures SpecificationsMeasuring Instruments 1 Dr. Robin Generator TesterInstruments VoltmeterCircuit Tester Rated voltage 120 240 AC Output MeasuringDC Output Measuring Rotor Measuring Insulation ResistanceStator Control Panel AC Receptacles Checking Functional MembersVoltmeter Specification AC Winding Condenser Winding75 Ω 77 Ω 60 Ω Rotor AssemblyCondenser Diode Rectifier Checking table for analogue circuit testerApply red plus needle Brown Circuit tester OrangeChecking table for digital circuit tester Apply black minus needle BrownCircuit tester Brown / WhiteDisassembly and Assembly Preparation and Precautions Disassembly Procedures Step Part to remove Description Remarks ToolRubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Assembly Procedures Front CoverTightening torque 11.8 13.7 N-m Tightening torque 11.3 13.2 N-m RGV2800Rear Cover Tightening torque 5.9 N-mEND Cover RGV4100 only FrameTightening torque 18.6 24.5 N-m Tightening torque 9.8 N-mTightening torque 21.6 27.4 N-m Tightening torque 6.9 N-m Checking of the Front Panel DisassemblyFront Panel Reassembly Tightening torque 1.5 N-mTroubleshooting No AC OutputChecking Condenser Checking StatorChecking Rotor RemedyHow to adjust engine r.p.m AC Voltage is TOO High or TOO LOWChecking Engine Speed Checking RotorCheck the Engine Speed Check the Appliance for TroubleCheck if the Engine is Overheated Check the Insulation of the GeneratorNo DC Output Check the DC Coil Engine Speed is not Increased When a Load is AppliedIdle Control Apply red plus needle Single Voltage TypeDual Voltage Type Engine Speed is not Reduced When Load is OFF Normal ResistanceRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle Wiring DiagramRGV2800 U.S.A., 60Hz-120V Type Nema Receptacle RGV6100 U.S.A., 50Hz-120V/240V Type Nema Receptacle GeneratorWiring color cord RGV4100, 6100 Electric Starter TypeRGV4101RGV6101 OdelMRGV4101 Generator TroubleshootingRGV4101 RGV6101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 RGV4101 Electric starter modelRGV6101 RGV6101 Electric starter modelLively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax