Subaru Robin Power Products RGV4100 RGV6100 U.S.A., 50Hz-120V/240V Type Nema Receptacle

Page 65

*RGV6100 : U.S.A., 50Hz-120V/240V TYPE [NEMA RECEPTACLE

GENERATOR

Sarge absorber

Diode

Field Winding

AC Winding 1

 

for

 

2

 

 

Winding

 

Auxiliary

 

 

Winding

 

 

condenser

AC

 

 

 

DC Winding

CONTROL BOX

 

 

 

 

 

 

 

 

 

 

Auto idle switch

 

 

 

Idle

 

 

2

2

0.75W

 

 

 

0.75W

 

 

 

 

8

8

0.75W

 

 

 

 

 

 

control

 

 

1

1

0.75Blu

 

 

 

 

 

 

unit

 

 

9

9

0.75Blu

 

 

 

 

 

 

 

 

5

5

0.75Blk/W

 

 

 

 

 

 

and

 

 

 

 

 

 

 

 

 

 

3

3

0.75Grn/W

 

 

 

 

 

 

Fuel

 

 

 

 

 

 

 

 

 

 

6

6

0.75Grn/W

 

 

 

 

 

 

cut unit

 

 

7

7

0.75Blk

 

 

 

 

 

 

 

 

 

4

4

0.75Grn

 

 

 

 

No-fuse breaker 1

 

 

 

 

 

 

 

 

 

 

 

 

2.0Blk

 

 

 

 

 

 

 

 

 

 

 

 

 

Full power

 

AC output

 

 

 

 

2.0Grn

 

 

 

switch

 

 

 

)

 

 

 

 

 

 

120/240V

1

120V

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120V 3

receptacle (

REC1 W

 

 

 

 

 

 

W

 

 

 

2.0Blu

 

 

 

 

 

 

 

 

 

0.75Blk

 

5

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

)

 

 

REC4

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

120V

 

 

 

Voltmeter

2.0R

 

 

 

W

 

REC3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

outputAC

receptacle (

 

outputreceptacle

(120V/240V)

0.75

 

120/240V 7

 

2

 

8

 

 

 

 

 

120V

9

 

 

2.0W

 

REC2

 

AC

 

 

 

 

 

 

 

 

 

 

 

 

 

2.0W

 

 

 

 

 

fuseNo-

breaker

 

0.75Blk

 

2.0Y

Condenser

Condenser

 

 

 

 

 

2.0Grn

 

2.0Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.75Grn

Engin switch

 

 

 

 

 

 

 

 

 

 

 

 

1.25Brn

Diode stack

 

 

 

 

 

 

 

 

 

 

 

Assy

 

 

 

 

+

 

 

 

 

 

 

 

 

1.25Or

 

 

 

 

 

 

1.25Brn

Circuit breaker

 

DC output

 

 

 

 

 

 

 

 

terminal

 

 

 

 

 

 

 

1.25Brn/W

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Earth

 

 

 

 

(Ground) terminal

ENGINE

 

 

 

 

 

0.75W

 

 

 

0.75W

 

0.75W

0.75W

 

Solenoid

 

 

 

 

 

 

0.75Blu

 

 

 

0.75Blu

 

 

0.75Grn/W

Fuel cut solenoid

 

0.75Y

0.75Blk/W 0.75Grn/W

Charge coil

Ignition coil

Spark plug

 

0.75Blk/W

0.75Blk

 

 

 

 

 

 

 

Oil sensor

 

 

 

0.75Grn/Y

 

- 62 -

Page 64 Page 66
Image 65
Page 64 Page 66
Contents RGV2800, RGV4100, RGV6100 Generators Contents Troubleshooting Disassembly and AssemblyWiring Diagram Specifcations Generator Trouble ShootingEngine SpecificationsModel RGV2800 RGV4100EH34D RGV6100250 125 240 120 230 115 220 110 230V/115V Load Rated Perfomance CurvesDC Output Features LONG-LIFE Durability Minimal MaintenanceOIL Drain Plug General DescriptionExternal View RGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle Control PanelRGV2800 U.S.A., 60Hz-120V Nema Receptacle RGV6100 U.S.A., 60Hz-120V/240V Nema Receptacle Location of Serial Number and Specification NumberConstruction Construction and FunctionFunction StatorRotor CondenserDC Circuit Breaker NO-FUSE BreakerObject or Protection RGV2800AC plug Description Style AmpereConnecting to Domestic Circuits House Wiring 240V appliance Voltage Fluctuations Under Load Generator OperationGeneration of NO-LOAD Voltage Switch Full Power Switch Dual Voltage TypePosition 120/240 Half of rated output Rated outputPage Description Power supplyPrinciple of Sensing OIL Level HOW IT OperatesJudgement of oil level Block Diagram of the CircuitDecision of oil shortage Automatic stop of enginePage Do not connect the generator to the commercial power lines Safety PrecautionsDo not place inflammable materials near the generator Operate the generator on a level surfaceRange of Applications Incandescent lamp, heater, etc. with a power factorMercury lamps with a smaller power factor RGV2800 RGV4100 RGV6100 Appliances without any indication as to power consumption10 a 12 a 15 a Sectional Allowable Gauge No ResistanceArea / mm3 Current / a Specifications Measuring ProceduresMeasuring Instruments 1 Dr. Robin Generator TesterVoltmeter InstrumentsCircuit Tester Rated voltage 120 240 AC Output MeasuringDC Output Measuring Rotor Measuring Insulation ResistanceStator Control Panel AC Receptacles Checking Functional MembersVoltmeter Winding Specification AC Winding Condenser75 Ω 77 Ω 60 Ω Rotor AssemblyCondenser Checking table for analogue circuit tester Diode RectifierApply red plus needle Brown Circuit tester OrangeApply black minus needle Brown Checking table for digital circuit testerCircuit tester Brown / WhitePreparation and Precautions Disassembly and AssemblyStep Part to remove Description Remarks Tool Disassembly ProceduresRubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Front Cover Assembly ProceduresTightening torque 11.8 13.7 N-m Tightening torque 11.3 13.2 N-m RGV2800Tightening torque 5.9 N-m Rear CoverFrame END Cover RGV4100 onlyTightening torque 18.6 24.5 N-m Tightening torque 9.8 N-mTightening torque 21.6 27.4 N-m Tightening torque 6.9 N-m Checking of the Front Panel DisassemblyFront Panel Tightening torque 1.5 N-m ReassemblyNo AC Output TroubleshootingChecking Condenser Checking StatorRemedy Checking RotorAC Voltage is TOO High or TOO LOW How to adjust engine r.p.mChecking Engine Speed Checking RotorCheck the Appliance for Trouble Check the Engine SpeedCheck if the Engine is Overheated Check the Insulation of the GeneratorNo DC Output Check the DC Coil Engine Speed is not Increased When a Load is AppliedIdle Control Apply red plus needle Single Voltage TypeDual Voltage Type Normal Resistance Engine Speed is not Reduced When Load is OFFRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle Wiring DiagramRGV2800 U.S.A., 60Hz-120V Type Nema Receptacle Generator RGV6100 U.S.A., 50Hz-120V/240V Type Nema ReceptacleRGV4100, 6100 Electric Starter Type Wiring color cordOdelM RGV4101RGV6101RGV4101 Generator TroubleshootingRGV4101 RGV6101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 Electric starter model RGV4101RGV6101 Electric starter model RGV6101Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax
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