Subaru Robin Power Products RGV4100, RGV6100 service manual RGV6101 Electric starter model

Page 81

RGV6101

GENERATOR

Sarge absorber

Diode

Field Winding

AC Winding 1

 

 

 

2

 

Auxiliary

 

Winding

 

Winding

 

 

 

for

 

 

 

condenser

AC

 

 

 

DC Winding

CONTROL BOX

 

 

 

 

 

 

 

 

Idle control switch

 

 

 

 

2

2

0.75W

 

 

 

0.75W

 

 

 

Idle

8

8

0.75W

 

 

 

 

 

 

 

1

1

0.75Blu

 

 

 

 

 

 

 

control

 

 

 

 

 

 

 

9

9

0.75Blu

 

 

 

 

 

 

 

unit

 

 

 

 

 

 

 

5

5

0.75Blk/W

 

 

 

 

 

 

and

 

 

 

 

 

 

3

3

0.75Grn/W

 

 

 

 

 

 

Fuel

 

 

 

 

 

 

6

6

0.75Grn/W

 

 

 

 

 

 

cut unit

 

 

 

 

 

 

7

7

0.75Blk

 

 

 

 

 

 

 

 

4

4

0.75Grn

 

 

 

 

 

No-fuse breaker

 

 

 

 

 

 

 

 

 

 

2.0Blk

 

 

 

 

 

 

 

 

 

 

 

Full power

 

 

 

 

 

 

2.0Grn

 

 

 

switch

 

 

 

 

 

 

 

 

 

120/240V

 

 

)

 

 

 

 

 

 

 

 

120V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120V

 

outputAC receptacle (

 

 

 

 

 

 

 

REC1 W

 

 

 

 

2.0Blu

 

 

 

 

 

 

W

 

0.75Blk

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

AC output

 

 

)

 

 

 

 

 

)

REC3

120/240V

Voltmeter

2.0R

 

 

 

 

120V

ACoutput

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

120/240V

 

 

 

receptacle (

receptacle (

 

2.0W

120V

 

REC2

No-fuse breaker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.0W

 

 

 

 

 

 

0.75Blk

 

2.0Y

Condenser

Condenser

 

 

 

 

 

2.0Grn

 

2.0Y

 

 

0.75Grn

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Engin switch

 

 

1.25Brn

Diode stack

 

 

 

 

 

 

 

 

 

Assy

 

 

 

 

 

 

 

 

 

 

 

1.25Or

+

 

 

 

 

 

 

 

Circuit breaker

DC output

 

 

 

 

 

 

 

 

 

 

 

 

 

1.25Brn

 

 

terminal

 

 

 

 

 

 

 

1.25Brn/W

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

Earth

 

 

 

 

 

 

 

 

 

 

(Ground) terminal

 

 

ENGINE

 

 

 

 

 

 

0.75W

 

 

 

 

 

0.75W

 

 

0.75W

0.75W

 

 

Solenoid

 

 

 

 

 

 

 

 

0.75Blu

 

 

 

 

 

0.75Blu

 

 

 

 

0.75Grn/W

Fuel cut solenoid

 

0.75Y

0.75Blk/W

0.75Grn/W

Charge coil

Ignition coil

Spark plug

 

 

0.75Blk/W

0.75Blk

 

 

 

 

 

 

 

 

 

Oil sensor

 

 

 

 

0.75Grn/Y

 

RGV6101 (Electric starter model)

GENERATOR

CONTROL BOX

Idle control switch

ENGINE

Sarge absorber

Diode

Field Winding

AC Winding 1

 

 

 

2

 

Auxiliary

Winding

 

Winding

 

 

for

 

 

 

condenser

AC

 

 

 

 

 

2

2

 

Idle

8

8

 

1

1

 

control

 

9

9

 

unit

 

5

5

 

and

 

3

3

 

Fuel

 

6

6

 

cut unit

 

7

7

 

 

 

 

4

4

No-fuse breaker

 

 

 

2.0Blk

 

 

 

 

Full power

 

 

 

switch

 

 

 

120/240V

 

 

 

120V

 

 

2.0Blu

 

 

 

V

 

 

 

Voltmeter

 

 

 

2.0R

 

 

 

 

120/240V

 

 

2.0W

120V

 

 

 

 

 

 

2.0W

 

 

2.0Y

 

 

 

Condenser

Condenser

 

 

2.0Y

 

 

 

0.75W

0.75W

0.75Blu

0.75Blu

0.75Blk/W

0.75Grn/W

0.75Grn/W

0.75Blk

0.75Grn

ACoutput receptacle (

 

 

)

 

 

120V

 

 

REC1 W

 

ACoutput receptacle (

 

)

W

 

120V

 

 

REC2

No-fuse

breaker

 

 

0.75W

 

2.0Grn

0.75Grn/Y

W

0.75Grn/Y

 

)

 

outputAC

120/240V

 

receptacle (

 

REC3

 

 

2.0Grn

1.25Blk

 

 

 

1.25Gry

 

Diode stack Assy

0.75Blk

 

 

0.75W

 

 

0.75W

0.75W

0.75W

Solenoid

 

 

 

0.75Blu

 

 

0.75Blu

0.75Grn/W

Fuel cut solenoid

 

0.75Y 0.75Blk/W 0.75Grn/W

Charge coil

Ignition coil

Spark plug

0.75Blk/W

 

0.75Blk

 

 

 

 

Oil sensor

0.75Grn/Y

DC Winding

1.25Brn

Diode stack

 

 

IG

 

 

 

 

Assy

 

 

-M

+M

14Blk

 

 

 

+

 

 

 

 

1.25Or

1.25Grn

 

1.25Or

14Blk

 

 

Circuit breaker

 

 

ST

B

+

-

 

DC output

 

 

1.25Brn

terminal

 

 

1.25R

Battery

 

 

-

 

 

 

1.25Brn/W

 

Key switch

 

 

 

 

 

 

 

 

 

Magnetiec

Electric

 

 

 

 

 

 

switch

starter

 

Earth

(Ground) terminal

- 78 -

Page 80 Page 82
Image 81
Page 80 Page 82
Contents RGV2800, RGV4100, RGV6100 Generators Contents Troubleshooting Disassembly and AssemblyWiring Diagram Specifcations Generator Trouble ShootingEngine SpecificationsModel RGV2800 RGV4100EH34D RGV6100250 125 240 120 230 115 220 110 230V/115V Load Rated Perfomance CurvesDC Output Features LONG-LIFE Durability Minimal MaintenanceGeneral Description External ViewOIL Drain Plug Control Panel RGV2800 U.S.A., 60Hz-120V Nema ReceptacleRGV4100 U.S.A., 60Hz-120V/240V Nema Receptacle RGV6100 U.S.A., 60Hz-120V/240V Nema Receptacle Location of Serial Number and Specification NumberConstruction Construction and FunctionFunction StatorRotor CondenserDC Circuit Breaker NO-FUSE BreakerObject or Protection RGV2800AC plug Description Style AmpereConnecting to Domestic Circuits House Wiring 240V appliance Generator Operation Generation of NO-LOAD VoltageVoltage Fluctuations Under Load Switch Full Power Switch Dual Voltage TypePosition 120/240 Half of rated output Rated outputPage Description Power supplyPrinciple of Sensing OIL Level HOW IT OperatesJudgement of oil level Block Diagram of the CircuitDecision of oil shortage Automatic stop of enginePage Do not connect the generator to the commercial power lines Safety PrecautionsDo not place inflammable materials near the generator Operate the generator on a level surfaceIncandescent lamp, heater, etc. with a power factor Mercury lamps with a smaller power factorRange of Applications RGV2800 RGV4100 RGV6100 Appliances without any indication as to power consumptionSectional Allowable Gauge No Resistance Area / mm3 Current / a10 a 12 a 15 a Specifications Measuring ProceduresMeasuring Instruments 1 Dr. Robin Generator TesterVoltmeter InstrumentsCircuit Tester AC Output Measuring DC Output MeasuringRated voltage 120 240 Measuring Insulation Resistance StatorRotor Control Panel Checking Functional Members VoltmeterAC Receptacles Winding Specification AC Winding CondenserRotor Assembly Condenser75 Ω 77 Ω 60 Ω Checking table for analogue circuit tester Diode RectifierApply red plus needle Brown Circuit tester OrangeApply black minus needle Brown Checking table for digital circuit testerCircuit tester Brown / WhitePreparation and Precautions Disassembly and AssemblyStep Part to remove Description Remarks Tool Disassembly ProceduresRubber Pipe Hose Clamp Step Part to remove Description Remarks Tool M8 flange nut pcs Rear Cover Stator Cover Rear Cover Brushing Spring Seal Tape Part to remove Description Remarks Tool Front Cover Assembly ProceduresTightening torque 11.8 13.7 N-m Tightening torque 11.3 13.2 N-m RGV2800Tightening torque 5.9 N-m Rear CoverFrame END Cover RGV4100 onlyTightening torque 9.8 N-m Tightening torque 21.6 27.4 N-mTightening torque 18.6 24.5 N-m Tightening torque 6.9 N-m Disassembly Front PanelChecking of the Front Panel Tightening torque 1.5 N-m ReassemblyNo AC Output TroubleshootingChecking Condenser Checking StatorRemedy Checking RotorAC Voltage is TOO High or TOO LOW How to adjust engine r.p.mChecking Engine Speed Checking RotorCheck the Appliance for Trouble Check the Engine SpeedCheck if the Engine is Overheated Check the Insulation of the GeneratorNo DC Output Engine Speed is not Increased When a Load is Applied Idle ControlCheck the DC Coil Single Voltage Type Dual Voltage TypeApply red plus needle Normal Resistance Engine Speed is not Reduced When Load is OFFWiring Diagram RGV2800 U.S.A., 60Hz-120V Type Nema ReceptacleRGV4100 U.S.A., 60Hz-120V/240V Type Nema Receptacle Generator RGV6100 U.S.A., 50Hz-120V/240V Type Nema ReceptacleRGV4100, 6100 Electric Starter Type Wiring color cordOdelM RGV4101RGV6101Generator Troubleshooting RGV4101 RGV6101RGV4101 85 Ω RGV4101 RGV6101 Check the Engine Speed No DC Output Checking table for analogue circuit tester Idle Control Optional Equipment Idelcontrolunit Output Wire ZCT TheIDELCONTROLUNIT Range of Applications Appliances without any indication as to power consumption Sectional Allowable Gauge No Resistance RGV4101 Electric starter model RGV4101RGV6101 Electric starter model RGV6101Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax
Top Page Image Contents