Subaru Robin Power Products 13100T Disassembly and Assembly, Preparation and Precautions, － 34－

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9. DISASSEMBLY AND ASSEMBLY

9-1 PREPARATION and PRECAUTIONS

1)Be sure to memorize the location of individual parts when disassembling the generator so that the generator can be reassembled correctly. Tag the disassembled part with the neces- sary information to facilitate easier and smoother reassemble.

2)For more convenience, divide the parts into several groups and store them in boxes.

3)To prevent bolts and nuts from being misplaced or installed incorrectly, replace them tem- porarily to their original position.

4)Handle disassembled parts with care; clean them before reassemble using a neutral clean- ing fluid.

5)Use all disassembly / assembly tools properly, and use the proper tool for each specific job.

9-2 DISASSEMBLY PROCEDURES

9-2-1 CONTROL PANEL

(1)Remove the front panel.

(2)Disconnect the connectors on the wiring from the front panel to the alternator.

9-2-2 ALTERNATOR

(1)Remove the end cover.

(2)Remove the brush cover and the brush holder.

(3)Take off the two flange-nuts and lift the front cover with a piece of lumber. (See Fig. 9-1)

Fig. 9-1

NOTE : Lift the front cover until completely the rear cover removes from the mount rubber. (See Fig. 9-2)

(4)Remove the rear cover.

(5)Remove the bushing.

(6)Remove the stator cover.

REAR COVER

MOUNT RUBBER

Fig. 9-2

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Contents Generators Contents － 04－－ 1－ Specifications－ 2－ Performance Curves－ 3－ General Description of Generator－ 4－ Control Panel－ 5－ Serial NumberStator Construction and Function－ 6－ Brush / Brush Holder RotorCurrent Transformer Diode Unit RGV13100T onlyECU Electronic Control Unit 5 A.V.R Automatic Voltage Regulator RGV12100 only－ 8－－ 9－ Idle Control Unit RGV12100 onlyAC Switch NO-FUSE Breaker OIL Pressure SwitchRelief Valve － 10－RGV13100T AC Receptacle－ 11－ AC plug Description － 12－Gfci Receptacle Connecting to Domestic Circuit House Wiring－ 13－－ 14－－ 15－－ 16－ AC Three Phase Receptacle RGV13100T onlyPrimary Exciting Action RGV12100 Description of Generator OperationVoltage Regulating Mechanism RGV12100 － 17－Advantages of Current Transformer Control RGV13100T Current Transformer Control RGV13100T－ 18－ Do not place inflammable materials near the generator Safety PrecautionsOperate the generator on a level surface Do not operate with wet hands or in the rainRange of Applications Incandescent lamp, heater, etc. with a power factorMotor driven tools and light electrical appliances － 20－－ 21－ Appliances without any indication as to power consumption－ 22－ Measuring Instruments Measuring Procedures－ 23－－ 24－ AC Output MeasuringStator Measuring Insulation Resistance－ 25－ Control Panel RotorCurrent Transformer RGV13100T － 26－Pilot Lamp and Voltmeter Checking Functional MembersAC Receptacles － 27－－ 28－ RGV12100Exciting Coil RGV12100 only Rotor Assembly－ 29－ A.V.R BrushAutomatic Voltage Regulator － 30－－ 31－ Current Transformer RGV13100T onlyRGV12100 only Idle Control Unit－ 32－－ 33－ Preparation and Precautions Disassembly and AssemblyDisassembly Procedures Control Panel Alternator－ 35－ Component PartsGenerator assembly Control Box RGV12100 Control Box RGV13100T Fuel Tank － 40－ Generator Assembling Procedures Front Cover－ 41－－ 42－ Rear Cover－ 43－ No AC output TroubleshootingAC Voltage is too high or too low Check engine speed Check if engine is overheated－ 45－ Engine dose not run－ 46－ Wiring Diagram－ 47－ Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax