Subaru Robin Power Products 13100T, RGV12100 service manual Rear Cover, － 42－

Page 45

9-5 REAR COVER

(1)Put the rear cover with stator and stator cover over the rotor.

Pull wires out from the rear cover.

NOTE : Be careful not to give cuts to wires when pulling them out from the rear cover.

Attach the bushing over the lead wire drawn out from the rear cover.

Press the smaller end of the bushing into the window of the rear cover.

(2)Tap on the rear cover evenly with a plastic hammer to press the rotor bearing into the rear cover.

(3)Fix the rear cover with four bolts, spring washers, and washers.

Tightening torque

120 -140 kgcm

11.8-13.7 Nm 8.7-10.1 ftlbs

(4)Install the brush holders in the rear cover. Pass the mounting screws through the brush holders, push the brush holders so that the brushes will be perpendicular to the slip rings, and tighten the screws.

NOTE : There are two kinds of brush holders. If a brush is installed oblique to the slip ring, the brush holder can break when the screw is tightened ; or the brush may break when the generator of started.After installing the brush holders, measure the resistances across the brushes and terminals with a tester if they are from 5 ohms to 7.5 ohms.If so, the brush holders are correctly mounted.

Fig. 9-9

Fig. 9-10

BRUSH

HOLDER

FLANGE BOLT

SCREW

BRUSH

COVER

Fig. 9-11

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Image 45

Contents Generators Contents － 04－－ 1－ Specifications－ 2－ Performance Curves－ 3－ General Description of Generator－ 4－ Control Panel－ 5－ Serial NumberConstruction and Function Stator－ 6－ Brush / Brush Holder RotorCurrent Transformer Diode Unit RGV13100T only5 A.V.R Automatic Voltage Regulator RGV12100 only ECU Electronic Control Unit－ 8－－ 9－ Idle Control Unit RGV12100 onlyAC Switch NO-FUSE Breaker OIL Pressure SwitchRelief Valve － 10－AC Receptacle RGV13100T－ 11－ AC plug Description － 12－Connecting to Domestic Circuit House Wiring Gfci Receptacle－ 13－－ 14－－ 15－－ 16－ AC Three Phase Receptacle RGV13100T onlyPrimary Exciting Action RGV12100 Description of Generator OperationVoltage Regulating Mechanism RGV12100 － 17－Current Transformer Control RGV13100T Advantages of Current Transformer Control RGV13100T－ 18－ Do not place inflammable materials near the generator Safety PrecautionsOperate the generator on a level surface Do not operate with wet hands or in the rainRange of Applications Incandescent lamp, heater, etc. with a power factorMotor driven tools and light electrical appliances － 20－－ 21－ Appliances without any indication as to power consumption－ 22－ Measuring Procedures Measuring Instruments－ 23－－ 24－ AC Output MeasuringMeasuring Insulation Resistance Stator－ 25－ Control Panel RotorCurrent Transformer RGV13100T － 26－Pilot Lamp and Voltmeter Checking Functional MembersAC Receptacles － 27－－ 28－ RGV12100Rotor Assembly Exciting Coil RGV12100 only－ 29－ A.V.R BrushAutomatic Voltage Regulator － 30－－ 31－ Current Transformer RGV13100T onlyIdle Control Unit RGV12100 only－ 32－－ 33－ Preparation and Precautions Disassembly and AssemblyDisassembly Procedures Control Panel Alternator－ 35－ Component PartsGenerator assembly Control Box RGV12100 Control Box RGV13100T Fuel Tank － 40－ Generator Assembling Procedures Front Cover－ 41－－ 42－ Rear Cover－ 43－ No AC output TroubleshootingAC Voltage is too high or too low Check engine speed Check if engine is overheated－ 45－ Engine dose not run－ 46－ Wiring Diagram－ 47－ Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax