Sterling SVL-A, SVL-B, SVL-C, SVL-D Functional Description, Operational Summary

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Chapter 3: Functional Description

3-1 Operational Summary

Once the control switch(s) is turned on, the SVL loader uses a solid state sensor to determine if material is needed at the material destination (hopper, bin, sight glass, etc.) If the sensor “sees” material, the loader will remain in an “at rest” mode with its solenoid de-energized and no compressed air flowing.

Once the material level drops (typically due to process consuming material) and the SVL sensor no longer “sees” material, the solenoid is energized, turning on the supply of compressed air to the venturi. The sensor is in a “closed state” to convey material and an “open state” to signal a high level condition.

The venturi is located near the material supply and creates a vacuum on its inlet by the rapid rush of compressed air through it. This vacuum pulls on the material source and begins a flow of material through the venturi. Once inside the venturi, the material is then ‘pushed’ by the compressed air through the flex hose, towards the loader.

Once inside the loader, the compressed conveying air is separated from the conveyed material by a combination of gravity, and the filter located on top of the loader. Material and dust will stay inside the filter and conveying air will exhaust through the filter to atmosphere. Unless the material being conveyed is sticky or wet, the material will fall away from the filter surface and join other loaded material in the destination hopper or machine throat.

The compressed air energy of the SVL will remain on and material will flow until the demand sensor of the SVL once again “sees” material. At this time the sensor will determine that the material level is satisfied and de-energizes the compressed air solenoid, stopping compressed air and material flow and returning the system to rest, until the process calls for more material and starts the cycle again.

Note: The SVL-A unit is designed for clean pelletized material only. The SVL-B and SVL-C are designed for conveying dust-free plastic granules and regrind material. Only the SVL-C is capable of conveying two materials.

SVL-A, SVL-B, SVL-C, & SVL-D Self-Contained Material Loaders - Venturi Style 20 of 49

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Contents Operation and Installation Instructions SVL-A, SVL-B, SVL-C, & SVL-DPage Shipping Information Unpacking and InspectionTable of Contents Technical Data Safety Instructions How to Use This ManualExplanations and Information For Your Safety How to Use This ManualUnit Safety Maintenance ResponsibilityInstallation General InformationOror Installing the Material Receiver Not to scalePage To Digital Dosing Feeder SF-1 FeederShop Air Installing the Control AssemblyAssembly Connecting the Compressed Air Supply 10 Venturi Assembly Connecting Material Lines PerformanceSVL-C Two inlet Installation To Install the Ratio OptionElectrical Connection Functional Description Operational SummaryVenturi Assembly Method of FunctioningControl Assembly Control and Regulator UnitPreparations SetupAdjusting Compressed Air Flow Setting the Mixing Ratio of the Components SVL-C Units Basic Setting of the Filling Level in the Conveyor Hopper MountingElectrical Connection OperationEmpty adjustment ProgrammingFull adjustment LockingError messages UnlockingSet-up / Operation Daily Weekly Every 3 months MaintenanceMaintenance Intervals Cleaning the Conveying Filter Pertaining to the use of compressed airCleaning the Compressed Air Filter SVL-AAdjusting the Level Probe DisassemblyTroubleshooting Remedy See Test Steps BelowPage Technical Data Dimension Sheet SVL-ASVL-B SVL-C SVL-D Spare Parts Lists SVL-B SVL-C Control Assembly Wand Assembly 10 Take-Off Wand Assembly Quick Start Guide -SVL Self Contained Material Loader Technical Assistance Parts Department