Marathon Computer V-4224 installation manual Periodic Maintenance, Monthly, Three Months, Annually

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2 MAINTENANCE

PERIODIC MAINTENANCE

WARNING: BEFORE PERFORMING ANY MAINTENANCE OR SERVICE PROCEDURES ON THE BALER, MAKE SURE THE BALER IS LOCKED-OUT AND TAGGED-OUT PER THE INSTRUCTIONS ON PAGE 2-1. FOR MAINTENANCE INSIDE THE BALE CHAMBER, SEE THE PLATEN CHOCKING PROCEDURE ON PAGE 2-2.

MONTHLY

1.Check external hoses for chafing, rubbing, leakage, or other deterioration and damage. Tighten all fittings as necessary. Check hydraulic cylinder, cylinder pin and bolts for signs of wear and fatigue.

2.Check for any obvious unsafe conditions, such as operator obstructions, in baler area.

3.Check oil level in hydraulic reservoir.

4.Lubricate the door hinge, and mechanical door lock with oil.

5.Check magnetic interlock on feed gate for proper operation.

6.Apply a light coating of all purpose grease in the feed gate tracks.

7.Apply a light application of all purpose oil to the feed gate latch moving parts.

8.Remove any pieces of materials on top of the platen.

THREE MONTHS

1.Check functional operation of controls and options (stop button, timers, lights, etc.).

2.Check hydraulic cylinders, and hoses, for leakage, chafing and wear.

ANNUALLY

1.Replace the hydraulic fluid. See Recommended Oil (page 2-14).

2.Electric motor bearings should be lubricated once a year.

3.Clean the top of the power unit to remove the dirt build up.

ANNUAL FILTER MAINTENANCE

1.The hydraulic filter should be cleaned at regular annual intervals.

2.The filter may be removed from the power unit through the cleanout cover in the top of the reservoir.

3.Care should be exercised in cleaning the filter to insure that the element is not torn. Clean the element with a soft brush and standard industrial solvent.

4.Replace the filter after cleaning and check fittings for tightness. Pump noise and a "crackle" sound is most often caused by air entering the pump suction line. Tightening the suction fittings will usually eliminate the problem.

2-3

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Contents Play IT Safe VERNON, AL FAYETTE, AL YERINGTON, NV CLEARFIELD, PAContents Operation EC Declaration of Conformity Stand Clear While Baler is in Operation PRE-OPERATING InstructionsControls ON-OFF Keyed Selector Switch Control DescriptionOperating Instructions Making a Bale To Make a BaleOperating Instructions Bale TIE OFF/BALE Eject For Bale TIE OFF & Bale EjectDiagram Bale TIE OFF/BALE Eject Front View of BalerSide View BaleTIE Slot Cleaning Slot Cleaning Tool Front ViewDecals Decal Placement 460400 Supporting of Platen Periodic Maintenance Annual Filter MaintenanceMonthly Three MonthsPressure Setting Hydraulic System Pressure SettingPressure Setting and Interlock Testing Magnetic Interlock TestingCylinder Removal Cylinder Removal and RebuildingCylinder Rebuilding Feed Gate Latch Adjustment Operating Characteristics Principles of OperationCharts Electrical Requirements VoltagePanel BOX Power Unit Electrical Schematic Hydraulic Schematic 0489Parts List Recommended OilsInstallation General InstallationAnchoring to Concrete PAD Electrical Installation Grounding InstructionsMotor Rotation Applies to Three Phase Units only START-UP Instructions